NOW PART OF
E-Series
P RO DU C T WE BPAGE
request sample, configure part
Hydraulic-Magnetic Circuit Breaker
High Current and Voltage Breaker
Qualified Supplementary Protector
The E-Series hydraulic-magnetic circuit breaker is
designed for higher current and voltage applications
and qualified, as per agency approval, for branch circuit
protection or as a supplementary protector. E-Series
breakers are available as a one to six pole configuration
and are rated up to 125 amps and 600VAC or 125VDC,
with a max IC of 10,000 amps.
1-6 1-100 600
Poles
Amps
VAC Max
125
VDC Max
Typical Applications
∙
Renewable Energy
∙
Military
∙
Generators
∙
Industrial Automation
∙
High Voltage/Current Applications
www.carlingtech.com
860.793.9281
sales
@
carlingtech.com
E-Series Circuit Breaker – General Specifications
Tech Specs
Electrical
Maximum Voltage
Current Ratings
Mechanical
Endurance
10,000 ON-OFF operations @ 6
per minute; with rated current &
voltage.
All E-Series circuit breakers will
trip on overload, even when
Handle is forcibly held in the ON
position.
The operating Handle moves
positively to the OFF position
when an overload causes the
breaker to trip.
600VAC 50/60 Hz, 125VDC (See
Table A)
Standard current coils: 0.100,
0.250, 0.500, 1.00, 2.50, 5.00, 7.50,
10.0, 15.0, 20.0, 25.0, 30.0, 50.0, 60.0,
70.0 & 100 Amp.
SPDT; 10.1A 250VAC, 1.0A 65VDC;
0.5A 80VDC, 0.1A 125VAC (with
gold contacts).
Minimum of 100 Megohms at 500
VDC.
UL, CSA: 2200 V 50/60 Hz for one
minute between all electrically
isolated terminals. E-Series Circuit
Breakers comply with the 8mm
spacing and 3750V 50/60 Hz
dielectric requirements from
hazardous voltage to operator
accessible surfaces, between
adjacent poles and from main
circuits to auxiliary circuits per
Publications EN 60950 and VDE
0805.
Values from Line to Load Terminal
- based on Series Trip Circuit
Breaker
Trip Free
Auxiliary Switch Rating
Trip Indication
Insulation Resistance
Dielectric Strength
Physical
Number of Poles
Mounting
1-6
A 3” minimum spacing must
be provided between the
circuit breaker arc venting area
on back connected E-Series
circuit breakers and grounded
obstructions. E-Series circuit
breakers must be mounted on a
vertical surface.
Front connected E-Series circuit
breakers are supplied with box
type pressure connectors that
accept copper or aluminum
conductors as follows: 1/0-14
Copper, 1/0-12 Aluminum.
Series and Switch Only, (with or
Configuration without auxiliary
switch). Shunt with current coils.
Approximately 252 grams/pole
(Approximately 9 ounces/pole)
Housing-Black; Actuator - See
Ordering Scheme.
Resistance, Impedance
Connectors, Box Type
CURRENT
(AMPS)
0.10 - 5.0
5.1 - 20.0
20.1 - 50.0
TOLERANCE
(%)
± 15
± 25
± 35
Internal Circuit
Configuration
Weight
Standard Colors
Environmental
Designed in accordance with requirements of specification
MIL PRF-55629 & MIL-STD-202G as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Withstands 0.060” excursion from
10-55 Hz, and 10 Gs 55-500 Hz, at
rated current per Method 204C,
Test Condition A.
Method 106D, i.e., ten 24-hour cycles
@ + 25°C to +65°C, 80-98% RH.
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Method 107D, Condition A (Five
cycles @ -55°C to +25°C to +85°C
to +25°C).
-40° C to +85° C
Pulse Tolerance Curves
Ir
Vibration
60 Hz 1/2 Cycle
Inrush Pulse Tolerance
Time Delay Curves
62, 64 & 66
(100 Amps Max.)
Time Delay Curves
22, 24 & 26 (100 Amps Max.)
Ir
Multiple of
Rated Current
25x
Multiple of
Rated Current
50 Hz 1/2 Cycle
Inrush Pulse Tolerance
22x
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Time Delay Curves
22, 24, 26 (70 Amps Max)
t
Moisture Resistance
Salt Spray
Thermal Shock
12x
10x
t
4.165
8.33
16.67
5.0
10.0
20.0
Time in
Milliseconds
Time in
Milliseconds
Operating Temperature
2.
*Manufacturer reserves the right to change product specification without prior notice.
Tech Specs
Table A:
Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations & performance capabilities as a Molded Case
Circuit Breaker.
Tables
UL489 Listed Branch Circuit Breakers
Circuit
Configuration
Voltage
Max Rating
80
125
120
Series
240
50/60
120 / 240
240
3
1
DC
Frequency
Phase
-
-
-
Current Rating
Full Load Amps
0.10 - 100
101 - 125
0.10 - 125
0.10 - 30
31 - 100
0.10 - 30
31 - 100
101 - 125
0.10 - 100
10,000
5,000
5,000
Interrupting Capacity (Amps)
Without Backup Fuse
5,000
10,000
High Interrupting
Capacity (Amps)
50,000
10,000
-
-
10,000
-
10,000
-
-
-
Table B:
Lists UL Recognized & CSA Accepted configurations & performance capabilities as a Component
Supplementary Protector.
Component Supplementary Protectors
Circuit
Configuration
Voltage
Max Rating
125
125
150
160
150 / 300
120 / 240
Series
& Shunt
240
250
277
480
480
600
600
2
125
160
Switch Only
240
277
480
600
50/60
1&3
1
0.02 - 120
DC
-
1
Current Rating
Phase
Full Load
Amps
0.02 - 100
General
Purpose Amps
-
101 - 120
0.02 - 125
-
-
-
1
0.02 - 100
Short Circuit Capacity (Amps)
UL/CSA
With
Backup Fuse
Without
Backup Fuse
Application Codes
UL
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1, OL0, U3
CSA
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1, OL0, U3
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL0, U1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1, OL0, U3
Frequency
DC
-
-
0.02 - 100
-
5,000
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL0, U1
10,000
0.02 - 100
-
-
-
5,000
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, U1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1,2, OL1, C1
TC1, OL0, U3
50/60
1&3
0.02 - 50
0.02 - 100
-
0.02 - 125
10,000
-
-
5,000
Notes:
1
Per pole opposite polarity rating - Delta Configuration.
2
4 Poles connected in series
3
Requires branch circuit backup with a UL Listed Type K5 or RK5 fuse rated 15A
minimum and no more than 4 times full load amp rating and not to exceed 225A.
3.
Tech Specs
Table C:
Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a
Component Supplementary Protector.
Component Supplementary Protectors With VDE
Voltage
Max
Rating
125
Series &
Shunt
240
415
125
Switch Only
240
415
Frequency
DC
50/60
DC
50/60
Phase
-
1&3
-
1&3
0.1 - 100
Current
Rating
Full Load
Amps
Short Circuit Capacity (Amps)
UL/CSA
With
Backup
Fuse
-
10,000
0.1 - 125
0.1 - 100
Without
Backup
Fuse
5,000
-
VDE (Icn)
Without
Backup
Fuse
5,000
4,000
Application Codes
Construction Notes
UL
CSA
1 or 2 Poles
1-5 poles. Up to 4 Current
Poles, 1 Voltage Pole
2-5 poles. Up to 4 Current
Poles, 1 Voltage Pole
Circuit
Configuration
TC1,2, OL1, U1
TC1,2, OL1, U1
TC1,2, OL1, C1 TC1,2, OL1, C1
Notes:
1
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no
more than 4 times full load amp rating and not to exceed 225 amps.
Table D:
Lists UL Recognized, CSA Accepted configurations and performance capabilities as Protectors, Supplementary for
Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical
Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors.
UL1500 (Marine Ignition Protection)
Circuit
Configuration
Voltage
Max Rating
65
Series
125
250
Frequency
DC
50/60
Phase
-
1
0.2 - 100
Current Rating
Full Load Amps
Short Circuit Capacity (Amps)
With Backup Fuse
5,000
1,500
TC1,2, OL1, U1
TC1,2, OL1, U1
Application Codes
UL
CSA
Agency Approvals
UL 1077
Component Recognition Program as
Protectors, Supplementary (Guide QVNU2, File
E75596)
Component Recognition Program as Manual
Motor Controls (Guide NLRV2, File E135367)
Protectors, Supplementary for Marine
Electrical & Fuel Systems (Guide PEQZ2, File
E75596) Ignition Protection
Component Supplementary Protector (Class
3215 30, File 047848 0 000) CSA Standard
C22.2 No. 235
Circuit Breaker Molded Case (Class 1432 01,
File 093910), CSA Standard C22.2 No. 5.1 - M
EN60934 under License No. R72031056
EN60934, VDE 0642 under File No. 10537
UL 1500
UL 489
CSA Accepted
CSA Certified
TUV Certified
VDE Certified
4.
Ordering Scheme
Sample
Part Number
Selection
UL 1077 Recognized
E A 2 - B 0 - 24 -450 - 1 2 A - C B
1
2
3
4
5
6
7
8
9
10
11
12
1. SERIES
E
8. TERMINAL
1
9
2
9
A
9
B
9
3
10
C
11
4
D
5
E
6
10
F
11
7
G
8
H
9
10
J
11
12
2. ACTUATOR
A
Handle, one per pole
1
3. POLES
1
2
One
Two
3
4
2
Three
Four
5
6
Five
Six
4. CIRCUIT
A
B
C
D
Switch Only
(no coil) 3
Series Trip
(current)
Series Trip
(voltage)
Shunt Trip
(current)
4
E
F
G
Shunt Trip
(voltage)
Relay Trip
(current)
Relay Trip
(voltage)
5 AUXILIARY SWITCH
0
2
3
4
BACK CONNECTED (FRONT MOUNTED ONLY)
MAX. RATING
10-32 Stud (All Terminals)
50 A
1/4-20 Stud (All Terminals)
120 A
M5 Stud (Line & Load)
50 A
M6 Stud (Line & Load)
100 A
FRONT CONNECTED (BACK MOUNTED ONLY)
Box Wire Connector (Line & Load)
100 A
Box Wire Connector with Pressure Plate (Line & Load)
100 A
10-32 Screw (Line & Load)
50 A
M5 Screw (Line & Load)
50 A
10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
M5 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
10-32 “Bus-Type” Screw (Line), Box Wire Connector(Load) 100 A
10-32 “Bus-Type” Screw (Line), Box Wire Connector
with Pressure Plate (Load)
100 A
1/4-20 Screw (Line & Load)
100 A
M6 Screw (Line & Load)
100 A
1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load)
100 A
M6 “Bus-Type” Screw (Line), M6 Screw (Load)
100 A
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector
with Pressure Plate (Load)
100 A
13
without Auxiliary Switch
S.P.D.T. 0.110 Q.C. Terminals
S.P.D.T. 0.139 Solder Lug
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
6
7
8
9
S.P.S.T. 0.110 Q.C. Terminals
S.P.S.T. 0.110 Q.C. Terminals
S.P.S.T. 0.187 Q.C. Terminals
S.P.D.T. 0.187 Q.C. Terminals
(Gold Contacts)
9 ACTUATOR COLOR & LEGEND
Actuator Color
White
Black
Red
Green
Blue
Yellow
Gray
Orange
I-O
A
C
F
H
K
M
P
R
ON-OFF
B
D
G
J
L
N
Q
S
6. FREQUENCY & DELAY
03
10
12
14
16
20
22
24
26
30
32
34
DC 50/60Hz, Switch Only
3
DC Instantaneous
5
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
5
50/60Hz Short
50/60Hz Medium
50/60Hz Long
DC, 50/60Hz Instantaneous
DC, 50/60Hz Short
DC, 50/60Hz Medium
36
62
64
66
74
76
92
94
96
DC, 50/60Hz Long
50/60Hz Short, High-inrush
50/60Hz Medium, High-inrush
50/60Hz Long, High-inrush
DC,Medium, High-inrush
DC, Long, High-inrush
DC, 50/60Hz Short,
High-inrush
6
DC, 50/60Hz Medium,
High-inrush
6
DC, 50/60Hz Long,
High-inrush
6
4
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
10. MOUNTING / BARRIERS
A
B
C
D
E
F
A
B
C
D
E
F
7. CURRENT RATING (AMPERES)
CODE
BACK CONNECTED (FRONT MOUNTED ONLY)
Mounting Inserts
6-32
ISO M3
FRONT CONNECTED (BACK MOUNTED ONLY)
14
Back Mounting Foot Type Front Mounting Inserts
(Optional Use)
Short
6-32
Short
ISO M3
Long
6-32
Long
ISO M3
15
020
0.020
235
025
0.025
240
030
0.030
245
035
0.035
250
040
0.040
255
045
0.045
260
050
0.050
265
055
0.055
270
060
0.060
275
065
0.065
280
070
0.070
285
075
0.075
290
080
0.080
295
085
0.085
410
090
0.090
512
090
0.095
415
210
0.100
517
215
0.150
420
220
0.200
522
225
0.250
425
230
0.300
527
OR VOLTAGE COIL
5
A06
A12
A18
A24
A32
A48
CODE
RATING
AMPERES
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
0.950
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
A65
B25
J06
J12
J18
J24
430
435
440
445
450
455
460
465
470
475
480
485
490
495
610
710
611
711
612
712
613
3.000
3.500
4.000
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500
13.000
J48
J65
K20
L40
614
14.000
615
15.000
616
16.000
617
17.000
618
18.000
620
20.000
622
22.000
624
24.000
625
25.000
630
30.000
635
35.000
640
40.000
650
50.000
660
60.000
670
70.000
680
80.000
690
90.000
810
100.000
811
110.000
812
120.000
912
125.000
8
48AC 40AC
65AC 55AC
120AC 65AC
240AC 130AC
11. MAXIMUM APPLICATION RATING
65VDC, 120A
125VDC, 120A
120/240VAC, 100A
240VAC, 100A
277/480VAC, 100A
16
277VAC, 100A
G
H
J
L
T
W
600VAC, 100A
16
480VAC, 100A
16
415VAC, 100A
16
160VDC, 100A
16
125VDC/240VAC, 100A
125VDC/415VAC, 100A
16
12. AGENCY APPROVAL
B
D
UL 1077 / UL 508 Recognized & CSA Accepted
UL 1077 Recognized, CSA Accepted, & VDE Certified
TRIP VOLTS
6DC
12DC
18DC
24DC
32DC
48DC
5DC
10DC
15DC
20DC
25DC
40DC
65DC
120DC
6AC
12AC
18AC
24AC
55DC
100DC
5AC
10AC
15AC
20AC
Configure Complete Part Number >
Browse Standard Parts >
5.
Notes:
1
VDE approval on 1-5 poles only. Standard multi-pole units identical poles except
when specifying auxiliary switch (Note 4). For mixed ratings, consult factory.
2
Switch Only & Series Trip construction available with either front or back
connected terminals. Shunt construction available with back connected
terminals, (Terminal Codes 1 & 2) only. Circuit Codes B,C & D are VDE approved.
3
Switch Only construction: 30 amps or less select Current Rating Code 630; 31-70
amps, select Current Rating code 670; 71-100 amps, select Current Rating Code
810; 101-125 amps Select Current Rating Code 912. Switch Only is VDE approved
only if tied to a protected pole.
4
Auxiliary Switch available on Switch Only and Series Trip units. On multi-pole
units, only one auxiliary switch is normally supplied mounted in the extreme right
pole. Back mounted units require special mounting provisions when auxiliary
switch is specified. VDE approval on Auxilary Switch Codes 0,2,3 & 4 only.
5
Voltage trip coils are not rated for continuous duty. Available only with frequency
& delay codes 10 & 20. Series trip construction with a voltage coil is VDE
approved only if tied to a protected pole.
6
Frequency & delay codes 92, 94 & 96 are not VDE Certified.
7
Current Coil Ratings 0.100 - 100 amps are VDE Certified.
8
125 A rating (Code 912) available as a Switch Only (Circuit Code A), rated 125
VDC (Code B).
9
An Anti-Flash Over Barrier is supplied between poles on multi-pole units with
10-32 (Terminal Code 1). 1/4-20 (Code 2), M5 (Code A), and M6 (Code B)
terminals per UL requirement.
10 Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0
AWG. aluminum wire.
11
Box wire connector with pressure plate for stranded wire. Consult factory
12 Terminal Codes A,B,D,E,G & H are not VDE Certified.
13 VDE approvals require Dual (I-O, ON-OFF) or I-O markings on all handles.
14 Back Mounted breakers can also be front mounted by utilizing the proper front
panel mounting inserts normally supplied. However, terminal connections must
be made prior to mounting.
15 Application ratings B, D, J, T & W are available with VDE.
16 415, 480 & 600 VAC ratings require 3 or 4 pole break 3Ø and 2 pole break 1Ø.
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