JUDD WIRE, INC.
Aerospace
Aerospace
Judd Wire’s Aerospace wiring
is currently used in a wide range of
commercial and military airframes, avionics, satellites, missile
guidance systems, Fly-By-Wire cables, in-flight communication and
entertainment cables, and military electronics ground equipment.
Judd Wire
is approved for installation in the world’s largest
transports built by the Boeing Commercial Airplane Group, and
numerous other military and OEM programs.
Manufacturers of Superior Insulation Systems for Electrical Aerospace Wire & Cable
Judd Wire
is an integrated designer, manufacturer and test facility for
Aerospace wire and cable. We work to create a combination of design
choices for our customers that allow them the best choice of materials
and performance attributes for their unique applications.
Our products include both military and commercial airframe wiring,
lightweight avionics wiring, data bus cables, non-halogenated
jacketed cables for in-flight entertainment systems, Fly-By-Wire flight
control cables, reduced diameter cables for satellites, commercial
aircraft grade Fiber Optic cables, Filter Line wiring and custom cables
for military ground equipment and missiles.
Designing for Excellence
Engineering expertise in the design of unique Aerospace products
has made
Judd Wire
a leading supplier to the newest aircraft platforms
being built today. Our engineers work in multi skilled teams to utilize
the most effective choices among materials, designs, manufacturing
processes and test verifications.
Product designs from simple discrete wire to complex cables carry
with them the same involvement of engineering expertise and
dedication to precise design elements.
Product engineers utilize an on-line design system to tie together
customer specifications into our design efforts from the
manufacturing process through the Quality Assurance documentation.
Give us the opportunity to enhance the design of your requirements.
Contents
SuperComposite
®
200 . . . . . . . . . .2
JWXLT . . . . . . . . . . . . . . . . . . . . . . .3
Fiber Optic Cables
for Commercial Aircraft
Applications . . . . . . . . . . . . . . . . . .4
Hybrid Conductors . . . . . . . . . . . .5
Low Voltage
Lightweight XLETFE . . . . . . . . . . .5
SAE-AS-22759/32
SAE-AS-22759/33
SAE-AS-22759/34
SAE-AS-22759/35
SAE-AS-22759/41
SAE-AS-22759/42
SAE-AS-22759/43
SAE-AS-22759/44
SAE-AS-22759/45
SAE-AS-22759/46
. . . . . . . . . . . . .6
. . . . . . . . . . . . .6
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Judd Wire Specification Approvals
Judd Wire
is approved to both SAE AS 22759 (/32-/46) XLETFE and SAE
AS 85485 (Filter Line) QPL specifications. We also manufacture to the
corresponding NEMA WC 27500 cable requirements for related styles.
Judd Wire’s
OEM approvals include designs used at Boeing Commercial
Airplane, Boeing Military, Raytheon, Lockheed Martin, Bombardier,
Embraer, Sikorsky, Northrop Grumman, and Fokker.
These designs are used on commercial aircraft built throughout the
world as well for the United States military.
SAE-AS-85485–Filter Line . .10, 11
NEMA WC 27500 . . . . . . . . .12, 13
Custom Designs . . . . . . . . . . . . .13
Quality Assurance and Testing
Judd Wire
is registered to ISO-9000 and AS9100. Our quality record
allows customers to create a “ship-to-stock” program that saves them
considerable time and money in the receiving and inspection of our
product.
Judd Wire
has also achieved registration to the Automotive
IS/TS1649 and Environmental ISO 14000 certifications.
Other companies may manufacture product for Aerospace use,
however few can offer the complete laboratory and material test facilities
that
Judd Wire
provides.
Among the specialized testing for airframe products that
Judd Wire’s
laboratory routinely performs are Insulation and Conductor Flexure
Endurance, Wet Arc Tracking Resistance, Dry Arc Tracking Resistance, Wire
to Wire Abrasion, Circuit Breaker Overload testing, Shielding
Effectiveness, Surface Transfer Impedance, and Dynamic Cut-Through.
Specialized material analysis testing is available as DSC or TGA
measurements, hot modulus benchmarking, viscosity analysis, volatile
particulate measurements and FT-IR examinations.
JUDD WIRE INC.
Through this program, both Judd Wire and
its vendors guarantee to always provide
the very best products backed by the very
best quality assurance network.
Qualified Vendor Listing
In an effort to provide customers with the highest quality products
through our distributors,
Judd Wire
has developed a Qualified Vendor
Listing (QVL) program for its Military and Aerospace wire and cable
distributors. To become a QVL distributor of
Judd Wire
, vendors were
audited to the standards outlined in ISO 9001:2000 and AS9100-B which
are in accordance with AS9104 and AIR5359B, and certified to have met
or exceeded all of the expectations within those standards.
Judd Wire’s
QVL program provides customers with:
■
A distribution source that utilizes accredited methods for record keeping,
certification and traceability of all factory documentation
■
A value added packaging system that complies with Aerospace regulatory agency
requirements
■
A visible and defined link between
Judd Wire
and the end customer
www.juddwire.com
Turners Falls, MA USA (800) 545-5833
San Marcos, CA USA
(800) 344-5251
1
SuperComposite
200
®
Judd Wire’s
newest hybrid insulation system is the SuperComposite
®
200, a combination of dual walls
using an enhanced ultra thin layer of PTFE/Polyimide tape with an extruded XLETFE outer layer.
This robust and proven combination of materials produces a .006” dual wall product with performance
properties that exceed every current design materials used in the Aerospace community today.
The design emphasis has been on using the strengths of each material to compliment and improve
the overall performance of the insulation.
We believe that the mechanical performance for cut-through (at both room temperature and at
elevated temperatures), wire to wire abrasion resistance, moisture resistance, resistance to arc
tracking, and deformation all have been measured as equal to the best materials in use today.
This wire also exhibits superb contrast levels when marked with current laser processors and can be
cut and stripped with all types of hand held and automated equipment.
We invite you to ask more about what
Judd Wire
sees as the natural progression to the next
generation Aerospace wiring insulation system.
Judd Wire’s SuperComposite
®
products offer:
■
Truly edge-free outer insulation layer
■
Extruded layer (no edges/seams)
■
Improved laser contrast vs. tape
■
Equivalent Wet Arc-Track Resistance
■
Durable/Abrasion resistant outer layer
■
Improved Dynamic Cut-Through Resistance
■
200˚C capability (260˚C version available)
■
Improved strippability (insulation removal) vs. tape
■
Equivalent forced Hydrolysis Resistance
■
Potential for weight savings
Please contact Judd Wire for complete test and data information.
2
Turners Falls, MA USA
San Marcos, CA USA
(800) 545-5833
(800) 344-5251
www.juddwire.com
JWXLT
JWXLT is an improved lightweight XLETFE insulations system with enhanced properties for airframe
wiring applications.
Judd Wire
is pleased to offer to the general aviation industry the same superior wires and cables which
are currently used on the largest commercial aircraft in the world. JWXLT is used in commercial, regional
aircraft, business jets and on aircraft developed for the United States Armed Forces.
The unique attributes of this insulation allow it to meet the requirements of the Military Specification
SAE AS 22759 for crosslinked modified Ethylene Tetrafluoroethylene Copolymer (XLETFE) and the
additional testing requirements imposed by the OEM standards used in these programs.
Design Enhancements of JWXLT
■
Superior wire to wire abrasion resistance
• Over 6 million average cycles
■
Lower weights and diameters due to thinner
dual wall insulations
• 20% Thinner insulation layers than
standard Mil Spec XLETFE
■
Outstanding resistance to wire bundle damage due to
arc tracking from overloaded circuits
• Qualifies to industry standards for both wet and
dry arc propagation
■
Enhanced markability contrasts when processed by
Excimer Lasers
• Exceeds 60% contrast measurements
■
Excellent results when tested for fusing characteristics in
Circuit Breaker Overload Current Compatibility Test
■
Improved flexure endurance for conductor and insulation
■
Excellent outgassing measurements for Toxic Emissions
and Smoke Density
Please contact Judd Wire for complete test and data information.
www.juddwire.com
Turners Falls, MA USA (800) 545-5833
San Marcos, CA USA
(800) 344-5251
3
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