Amphenol
MIL-DTL-38999, Series III, TV
TABLE OF CONTENTS
Combined MIL-DTL-38999 Series I, II, III
• Shell Size & Insert Arrangements Availability . .
• Insert Arrangement Drawings . . . . . . . .
• Contact - Ratings, Service Ratings, Finish Data .
• Seal Plugs . . . . . . . . . . . . . . .
MIL-DTL-38999, Series III TV
• Performance, Options . . . . . . . . .
• Weight Comparison (Composite vs. Metal) .
• Test Data . . . . . . . . . . . . . .
• How to Order (Commercial & Military). . .
• How to Order (Boeing BACC63) . . . . .
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. . . 6-9
. . 10-17
. 18, 19
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. 21, 22
. . 23
. . 24
. 25-27
. . 28
New
Featured
Other New 38999
Dualok
TM
see page 55
HD38999
see page 46
Shell Styles:
• Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20) 29
• Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . . . . . . . 30
• Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26) . . . . . . 31
• Crimp CLUTCH-LOK™ Straight Plug for High Vibration TV26/MTV26 . . . . 32
• Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . . . 33
• Crimp Line Receptacle TV01R / CTV01R . . . . . . . . . . . . . . . 34
• Crimp Flange Mounting Plug TV09R . . . . . . . . . . . . . . . . . 35
• Hermetic Box Mounting Receptacle TVPS02Y (D38999/21) . . . . . . . . 36
• Hermetic Jam Nut Receptacle TVS07Y (D38999/23) . . . . . . . . . . . 37
• Hermetic Solder Mounting Receptacle TVSIY (D38999/25),
Hermetic Weld Mounting Receptacle TVSHIY (D38999/27) . . . . . . . . 38
• Breakaway Fail-Safe Lanyard Release Plug
D38999/29 & /30 (88-5565 / 91-5565). . . . . . . . . . . . . . . . 39, 40
• Breakaway Fail-Safe How to Order (Military/Commercial) . . . . . . . . 41, 42
• Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31 . . . . . . . 43
• Breakaway MIL-STD-1760 How to Order (Military). . . . . . . . . . . . 44
• Breakaway Hybrid, Low Profile Lanyard Release Plug . . . . . . . . . . 45
• Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . 45
MIL-DTL-38999 Series III Typical Markets:
•
•
•
•
•
20
Military & Commercial Aviation
Military Vehicles
Missiles & Ordnance
C4ISR
Space Applications
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Performance
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
Tri-Start
TM
MIL-DTL-38999 Series III
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
Amphenol
®
Tri-Start MIL-DTL-38999* Series III Connectors offer the
highest performance capabilities for both general duty and severe
environment applications. Meeting or exceeding MIL-DTL-38999
Series III requirements, the Tri-Start connector with standard metal
shells (aluminum or stainless steel with several finish options)
offers these features:
•
EMI Shielding
- solid metal-to-metal coupling, grounding fingers,
electroless nickel plating, and thicker wall sections provide superior
EMI shielding capability of 65dB minimum at 10 GHz
Contact Protection -
recessed pins in this 100% scoop-proof
connector minimize potential contact damage
Moisture Resistance -
improved interfacial seal design helps
prevent electrolytic erosion of contacts
Corrosion Resistance -
shells of stainless steel or cadmium over
nickel plating withstand a 500 hour salt spray exposure
Vibration/Shock -
operates under severe high temperature
vibration, through 200°C
Firewall Capability -
available in a stainless steel shell,
class RK, RS
Lockwiring Eliminated -
unique, self-locking, quick coupling
connector eliminates lockwiring
Quick Coupling -
completely mates and self-locks in a 360° turn
of the coupling nut
Inventory Support Commonality -
uses standard MIL-DTL-38999
contacts, application tools, insert arrangements
Electrostatic Discharge Protection (ESD) -
protection for
sensitive circuitry without diodes, varistors, etc., with the use of the
Faraday Cage principle which shunts high voltage, high current
discharge events (see page 331)
Hermetic-
air leakage limited to 1 X 10
-7
cm
3
per second optional
Qualified Specifications
- Stainless Steel qualified to BACC63DB
and BACC63DC specifications
Series III
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol
®
Composite Tri-Start Connector offers a lightweight, corrosion
resistant connector with the same high performance features
as its metal counterpart. The Composite Tri-Start Connector
also includes the following features:
•
Lightweight -
17% – 70% weight savings
(17–40% weight savings vs. Aluminum)
(60–70% weight savings vs. Stainless steel)
See Composite weight comparison chart on page 23.
Corrosion Resistance -
available in standard
MIL-DTL-38999 olive drab cadmium (-65°C to 175°C)
and electroless nickel plating (-65°C to 200°C), both with-
standing 2000 hours of salt spray exposure. The base mate-
rial is able to withstand an indefinite exposure to salt spray.
Durability -
1500 couplings minimum (in reference to
connector couplings, not contacts)
Extended Life Contact -
Mil-approved plating process
which provides 1500 couplings minimum
Qualified to BACC63CT and BACC63CU specifications
HigH
Speed
Fiber
Optics
Contacts
Cables
Connectors
•
•
•
•
•
•
•
•
•
•
EMI Filter
Transient
•
•
•
Matrix 2
Matrix|Pyle
Pyle
Crimp Rear
Release
Matrix
26482
83723 III
5015
26500
•
•
CLUTCH-LOK
TM
MIL-DTL-38999 Series III
High Vibration Connector
The Tri-Start option CLUTCH-LOK offers all advantages
of stainless steel/Class K firewall for MIL-DTL-38999
Series III connectors, plus a unique clutch design that
actually tightens itself under vibration.
Features include:
•
High degree of differential torque
•
No settling back to the next ratchet tooth
• Completely intermateable with all existing
MIL-DTL-38999 Series III connectors
•
Offers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
complete coupling is not verifiable by inspection
See page 32 for description,
25 – 27 for ordering.
22992
Class L
Optional Shell Geometries
Amphenol offers a number of different
shell configurations to fit your needs.
•
•
•
Deep Reach Shells - For increased panel thickness
Stand-off Flange Shells - For attachments to Printed
Circuit Boards.
Connector with Integral Strain Reliefs
Applicable Patents:
Tri-Start
TM
Connector Patent 4,109,990.
Composite Connector Patents:
4,268,103; 4,648,670; 4,682,832; 4,703,987.
Clutch-Lok
®
Patent 6,152,753.
Back-
Shells
Options
Others
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
21
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MIL-DTL-38999, Series III TV
Options
Series III, TV Tri-Start Connectors, offer more versatility
& options than any other interconnection family!
High reliability and increased versatility best
describe Amphenol MIL-DTL-38999, Series III
circular connectors. Originally designed
for the harshest of environments and most
demanding of applications, Amphenol MIL-
DTL-38999 Series III, Tri-Start connectors
continue to evolve in pace with the needs of an
ever-changing market.
Amphenol Tri-Start connectors can be
configured with a number of application
specific technologies like High Density
HD38999, Dualok, Filters, Hermetics, PC
Tails, Fiber Optics, Flex, CLUTCH-LOK,
Fail Safe, and contacts. Flexibility aids in
design optimization through the combination
of different technologies within a common,
time-tested, harsh environment connector
body.
For more information about options, please
call 800-678-0141 or visit www.amphenol-
aerospace.com.
A
ccessories
A
quacon
H
erm/Seal
PCB
HigH
Speed
Fiber
Optics
Connectors
Contacts
Cables
83723 III
Matrix|Pyle
Matrix 2
26482
EMI Filter
Transient
Performance
Designed for Performance
Numerous advantages in performance capability are designed
into the Amphenol Tri-Start Connector. A positive metal to metal
coupling design, grounding fingers, and electroless nickel plating
provide superior EMI shielding capability of 65 dB minimum at
10 GHz.
Acme threads provide coupling durability. Thicker wall sections
and a greater coupling surface area improve strength and shock
resistance. Blunting of the thread on both the coupling nut and
receptacle eliminates cross coupling. The connector quickly mates
and self locks in a 360° turn of the coupling nut.
Elongated mounting holes permit the Tri-Start Connector to inter-
mount with various existing MIL-Spec box or wall mount recep-
tacles, giving it a design replacement advantage.
Shells of stainless steel or cadmium over nickel plating prevent
severe corrosion. Resistance is tested through exposure to a 500
hour salt spray. Composite versions provide protection from salt
spray exposure for 2000 hours. Other finish options are available;
see how to order Tri-Start metal and Tri-Start Composite.
Recessed pins minimize potential contact damage in this
100% scoop-proof connector. In a blind mating application,
mating shells cannot “scoop” the pins and cause a shorting
or bending of contacts.
The design of the Amphenol Tri-Start interfacial seal meets
the MIL-DTL-38999 Series III requirements for electrolytic
erosion resistance.
A rigid dielectric insert with excellent electrical characteris-
tics provides durable protection to the contacts. The socket
contacts are probe proof, and all contacts are rear remov-
able. They are plated in the standard 50 micro inches
minimum gold, with 100 micro inches as an option, and
are available in standard Tri-Start insert arrangements and
special Pyle® insert arrangements in sizes 10 power, 12,
16, 20 and 22D contacts. Special insert patterns are also
available with larger contacts in sizes 4 and 0.
Options
Others
22
Back-
Shells
22992
Class L
Crimp Rear
Release
Matrix
5015
26500
Pyle
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Weight Comparisons (Composite vs. Metal)
Depending on the shell style, shell size and contact count, weight savings
can range from 17% to 40% compared to standard aluminum product.
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
Tri-Start Weight in Ounces
(includes contacts)
Weight
Wall Mount Receptacle (00 • Military D38999/20
Stainless
Steel
Pin
9-35
9-98
11-35
11-98
13-8
.7216
.7216
Socket
.7840
.7776
Aluminum
Pin
.3248
.2496
.3632
.3632
.4800
.4864
.4864
.6352
.7760
.6464
.9360
.9216
.9232
.9696
.9760
.9792
Socket
.3777
.3056
.4960
.4768
.6592
.7024
.6720
.8944
.9456
.9808
1.3776
1.3472
1.4512
1.4528
1.5136
1.6304
2.0272
1.8800
2.0624
1.9232
2.2768
2.4592
2.4816
2.8816
3.0064
3.1125
2.9456
2.7648
Composite
Pin
.2588
.1664
.2753
.2753
.3696
.3762
.3762
.5027
.6432
.5139
.7812
.7668
.7684
.7925
.7989
.8021
1.1088
1.0422
1.0310
1.0406
1.2279
1.2167
1.2343
1.4864
1.5664
1.7733
1.4776
1.4841
Socket
.3121
.2224
.4081
.3889
.5488
.5922
.5618
.7619
.8128
.8483
1.2228
1.1924
1.2964
1.2757
1.3365
1.4533
1.8272
1.6806
1.8630
1.7238
2.0551
2.2375
2.2599
2.1904
2.7616
2.8512
2.7016
2.5208
Jam Nut Receptacle (07) • Military D38999/24
Stainless
Pin
1.1472
1.1472
1.4304
1.4304
1.9104
1.9168
1.9168
2.3792
2.3936
2.3904
2.9152
2.9008
2.9024
3.4352
3.4416
3.4448
3.9712
3.9040
3.8928
3.9024
4.2368
4.2256
4.2432
4.8048
4.8848
5.1430
4.7952
4.7840
Socket
1.2096
1.2032
1.5632
1.5440
2.0896
2.1328
2.1024
2.6384
2.6896
2.7344
Aluminum
Pin
.4416
.4416
.5936
.5936
.7664
.7728
.7728
Socket
.5040
.4976
.7264
.7072
.9456
.9888
.9584
Composite
Pin
.3489
.3744
.4679
.4679
.6560
.6136
.6136
.7749
.8544
.7861
.9940
.9796
.9812
Socket
.4413
.4640
.6007
.5815
.8352
.8296
.7992
1.0341
1.1504
1.1301
1.4356
1.4052
1.5092
1.6865
1.7473
1.8641
2.3312
2.0889
2.2713
2.1321
2.4640
2.6464
2.5088
2.8720
3.2336
3.2416
3.1155
2.9347
Plug (06) • Military D38999/26
Stainless Steel
Pin
1.0736
1.0736
1.2480
1.2480
1.8048
1.8112
1.8112
2.2704
2.2848
2.2816
2.5008
2.4864
2.4880
2.9808
2.9872
2.9904
3.4448
3.3776
3.3664
3.3760
3.7920
3.7808
3.7984
4.2224
4.3024
4.4350
4.2128
4.2016
Socket
1.1360
1.1296
1.3808
1.3616
1.9840
2.0272
1.9968
2.5456
2.5808
2.6256
3.1024
2.9120
3.0160
3.4640
3.5248
3.6416
4.1632
4.0160
4.1984
3.5792
4.6192
4.8016
4.6640
5.2496
5.4992
5.3300
5.4368
5.2560
Aluminum
Pin
.4236
.3968
.5312
.5330
.7936
.8000
.7978
.9632
.9776
1.2179
1.1408
1.1264
1.1280
1.3472
1.3536
1.3568
1.7344
1.6672
1.6560
1.6656
1.9216
1.9104
1.9280
2.2128
2.2928
2.2580
2.2032
2.1920
Socket
.4625
.4624
.6389
.6283
.9728
.8472
.9856
1.1719
1.2736
1.3184
1.7424
1.3343
1.5497
1.8304
1.8912
2.0080
2.5312
2.3168
2.2309
1.8688
2.7488
2.6087
2.7936
3.2560
3.4896
3.0182
3.4272
3.2464
Composite
Pin
.2606
.2991
.3450
.3468
.5237
.5301
.5244
.6450
.6594
.8961
.8160
.8017
.8033
.9632
.9696
.9728
1.3039
1.2352
1.2255
1.2336
1.4637
1.4525
1.4672
1.7133
1.7933
1.8288
1.7037
1.6912
Socket
.2994
.2337
.4582
.4457
.5952
.6531
.7157
.8467
.8208
1.0002
1.4176
.8062
1.2144
1.4464
.9488 1.0800
.9488 1.0620
1.2096 1.3888
HigH
Speed
Fiber
Optics
Contacts
Cables
Connectors
13-35 1.2160 1.4320
13-98 1.2160 1.4016
15-5
1.5312 1.7904
.9728 1.2320
.9872 1.2832
.9840 1.3280
15-18 1.5456 1.8416
15-35 1.5424 1.8768
17-6
2.1488 2.5904
EMI Filter
Transient
3.3568 1.2336 1.6752
3.3264 1.2192 1.6448
3.4304 1.2208 1.7488
17-26 2.1344 2.5600
17-35 2.1360 2.6640
19-11 2.2592 2.6656
19-32 2.1888 2.7264
19-35 2.1920 2.8432
3.9184 1.4720 1.9552 1.2033
3.9792 1.4784 2.0160 1.2097
4.0960 1.4816 2.1328 1.2129
4.6896 1.8128 2.5312 1.6128
4.5424 1.7456 2.3840 1.4505
4.7248 1.7344 2.5664 1.4393
4.5856 1.7440 2.4272 1.4489
5.0640 1.9440 2.7712 1.6368
5.2464 1.9328 2.9536 1.6256
5.1088 1.9504 2.8160 1.6432
5.8272 2.2016 3.2480 1.9568
6.0816 2.2816 3.4784 2.0368
6.0380 2.4877 3.5421 2.1872
6.0192 2.1920 3.4160 1.8915
5.8384 2.1808 3.2352 1.8803
Matrix 2
26482
1.5072
1.6240
1.8710
21-11 2.7456 3.4640 1.3088
21-16 2.6784 3.3168 1.2416
21-35 2.6672 3.4992 1.2304
21-41 2.6768 3.3600 1.2400
23-21 3.0352 3.8624 1.4496
23-35 3.0240 4.0448 1.4384
23-53 2.8992 3.9072 1.4560
25-4
3.4512 4.4800 1.7312
83723 III
Matrix|Pyle
1.8736
1.8003
1.4368
2.2896
26500
2.1507
2.2384
2.4163
2.7058
2.8928
2.9277
2.7456
Pyle
25-19 3.5312 4.7264 1.8112
25-20 3.8190 4.7150 2.0173
25-35 3.4416 4.6656 1.7216
25-61 3.4304 4.4848 1.7282
Crimp Rear
Release
Matrix
5015
All weight measurements are for reference only.
22992
Class L
Back-
Shells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
23
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MIL-DTL-38999, Series III TV, HD
Test Data
Amphenol
®
Tri-Start connectors
provide EMI/EMP shielding
capability which exceeds
MIL-DTL-38999 Series III
requirements.
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY TRIAXIAL METHOD
140
120
100
LEAKAGE dB
A
ccessories
A
quacon
H
erm/Seal
PCB
80
60
40
20
0
100
200
HigH
Speed
Fiber
Optics
Connectors
Contacts
Cables
EMI Filter
Transient
The TV and CTV Series III connector with
standard solid metal-to-metal coupling, EMI
grounding fingers and conductive finishes
have proven to be the ultimate in EMI/EMP
shielding effectiveness. The charts illustrate
shielding effectiveness data which is typical of
Tri-Start connectors tested with the nickel
finish (Class F-metal, Class M-composite)
over a wide frequency range.
The vibration capability of the Tri-Start Series
is shown in the chart below. This illustrates the
NICKEL CLASS F, CLASS M
most severe vibration envelope of
any
TYPICAL SHIELD EFFECTIVENESS DATA
qualified connector available today.
NICKEL CLASS F, CLASS M
These capabilities along with a +200°C, -65°C
MIL-DTL-38999 REQUIREMENTS
temperature rating and superior moisture
sealing protection provide the user with a
600
300
400
500
700
800
connector that can withstand the most
FREQUENCY MEGAHERTZ
rigorous application.
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY MODE STIRRING METHOD
10.
TRI-START
VIBRATION CRITERIA
Matrix 2
26482
140
120
100
LEAKAGE dB
2 axes @ ambient
83723 III
Matrix|Pyle
1.
6dB/octave
POWER SPECTRAL DENSITY G
2
/HZ
26500
Pyle
80
60
40
20
0
1
2
3
4
5
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
.1
10in/sec
2 axes @
200
˚
C *
(Fail Safe:
2 axes @
ambient)
Crimp Rear
Release
Matrix
5015
.06 in DA.
.01
3 axes @ – 55
˚
C
ambient + 200
˚
C*
60 G's
(Fail Safe: 3 axes
@ ambient
30 G's)
22992
Class L
6
7
8
9
10
FREQUENCY GIGAHERTZ
.001
Back-
Shells
.0001
5
50
HERTZ
500
5000
Options
Others
DOUBLE AMPLITUDE
(IN) SINE VIBRATION
POWER SPECTRAL
DENSITY (G
2
/HZ)
RANDOM VIBRATION
* Dependant on shell finish
Test data beyond 2GHz is subject to equipment variation.
NOTE: For test data information on the new Clutch-Lok Tri-Start,
high vibration connectors, consult Amphenol Aerospace.
24
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
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