FUSIBLE WIRE WOUND RESISTORS,FLAMEPROOF
1. Applicable Scope:
This standard specification is for use in consumer electronics, computers, telecommunications, control
instruments...etc.
2. Part Number:
It is composed by Type, Rated Wattage, Nominal Resistance, Tolerance and Package.
e.g.
FKN
2W
33Ω
J
T/B
Type Rated Wattage Nominal Resistance Tolerance Package
2.1Type :
Fusible Wire Wound Resistors, Flameproof are called "FKN"or"FSQ".
2.2 Rated Wattage:
Shown by
“W”,
such as 1W、2W、3W、5W、7W、10W.
2.3 Nominal Resistance :
Ω,KΩ are its unit which be in accordance with JIS-C6409 article 6 (EIA RS-196A) series.
2.4 Tolerance:
It is measured by Bridge-method at room temperature and expressed by a capital letter.
G＝±2%；J＝±5%.
2.5 Package:
T/B = tape in box；T/R = tape & reel；Nil＝Bulk.
Remark : FKN、FSQ Series Resistors are RoHS Compliant.
3. Rated Power:
Rated power is the value of Max load wattage specified at the ambient temperature of 70℃, and shall meet
the functions of electrical and mechanical performance. When the ambient temperature surpasses above
mentioned temperature, the value declines as per following DERATING CURVE.
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FUSIBLE WIRE WOUND RESISTORS,FLAMEPROOF
3.1 Rated Voltage:
It is calculated through the following formula:
where
E: rated voltage (V)
P: rated power (W)
R: nominal resistance value (Ω)
E
=
P
*
R
However, in case the voltage calculated exceeds the maximum load voltage, such the maximum load
voltage shall be regarded as its rated voltage, means whichever less.
4. Dimension and Structure
:
4.1 Dimension:
Unit: mm
TYPE
FKN
1W
2W
3W
5W
2W
3W
5W
7W
10W
FSQ
L±1.5
D±1
H±1
W±1
C±3
d±0.1
Resistance
Range
0.1Ω~20Ω
0.1Ω~100Ω
0.1Ω~200Ω
0.1Ω~200Ω
0.1Ω~10KΩ
0.1Ω~33KΩ
0.1Ω~50KΩ
0.1Ω~50KΩ
0.1Ω~50KΩ
Dielectric
Withstanding
Voltage
350V
500V
500V
500V
1000V
1000V
1000V
1000V
1000V
9±1
11±1
13±1
19±1
18
22
22
35
48
4
5
5.5
6.5
7
8
9
9
9
7
8
10
10
10
28
28
38
38
23
35
35
35
35
0.65
0.8
0.8
0.8
0.65
0.8
0.8
0.8
0.8
■ The resistance value will be as high as 100 times the original value after fusing.
4.2 Structure:
4.2.1 Terminal:
Terminal is to be firmly connected with resistors element, both electrically and mechanically,
and allow easy soldering.
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FUSIBLE WIRE WOUND RESISTORS,FLAMEPROOF
4.2.2 Marking:
4.2.2.1 FSQ :Marking is made on the surface with Rated Wattage, Nominal Resistance, Tolerance,
Special Wire and Maker's trade mark (TY-OHM).
4.2.2.2 FKN : Marking is made on resistors surface by color coding.
1st,2nd,3rd : nominal resistance. 4th: tolerance.
5th:black color band for fusible wire wound resistors, flameproof.
4.2.3 Coating:
Coating is done by light green flameproof paint (resistant to 800℃)or Silicon Resin which
is solid enough to be free from looseness, crack and easy breakage. It is also resistant to
cleaning and industrial solvents, and the paint shall be limited within 2mm of lead wires
from resistor body.
5. Operating Temperature Range: -55℃½200℃(FKN)、-55℃½150℃(FSQ)
6. Mechanical Performance
:
6.1 Terminal tensile:
To fix the resistor body, a static load of 2.5kgs. (FSQ：4.5kgs、FKN 1W：1kg) is to be gradually
applied into the terminal for 10 seconds without causing any looseness and fall.
6.2 Twist withstand:
To bend the lead wire at the point of about 6mm from resistor body to 90°, then catch the wire at 1.2
±0.4mm apart from the bent point end and turn it (clockwise) by 360 degrees perpendicular to the
resistor axis at speed of 5 seconds per turn, and do the same counterclockwise again which constitute
a whole turn. Repeat the turn 2 times without causing any break and looseness.
7. Electrical Performance:
7.1 Resistance Temperature Coefficient:
It shall be within ±300ppm/℃.
T.C (ppm/℃) =［(R2－R1) ÷R1½ ×［1÷(T2－T1)½×10
6
where
R1: resistance value at reference temperature
R2: resistance value at test temp.
T1: reference temp. (usu. 25℃)
T2: test temp. (about 75℃)
7.2 Temperature Cycle:
Following temp. cycles are to be made 5 times and then put at room temp. for one hour, the
resistance value change rate between pre-and-post test shall be within ±1%.
Steps
Temperature(℃) Time (minutes)
st
1 step
-30
±
3
30
2
nd
step
Room temp.
3
rd
3 step
85
±
3
30
4
th
step
Room temp.
3
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FUSIBLE WIRE WOUND RESISTORS,FLAMEPROOF
7.3 Short Time Over Load:
When the resistors are applied 2.5 times as much as rated voltage for 5 seconds continuously, it
shows no evidence of arc, flame...etc. Removing the voltage and place the resistors to the normal
condition for 30 minutes, the resistance value change rate between pre-and-post test shall be within
±2%.
7.4 Insulation Character :
Resistors are located in a V-shaped metal trough. Using the DC 500V megger instrument 2 poles to
clutch either side of lead wires and metal trough, measuring the Insulation Resistance which shall be
over 1000MΩ.
7.5 Voltage Withstanding:
Resistors are located in a V-shaped metal trough. FSQ Applying AC 1000V for one minute, FKN
Applying AC 500V(FKN 1W: 350V) for one minute and should find no physical damage to the
resistors, such as arc, char...etc.
7.6 Load Life:
The resistors arrayed are sent into the 70℃ oven, applying rated voltage at the cycle of 1.5 hours
ON, 0.5 hour OFF for 1000
+48
hours in total. Then, after removing the voltage, take the resistors out
-0
of the oven and left under normal temp. for one hour cooling. The resistance value change rate
between pre-and-post test shall be within ±5%.
7.7 Moisture-proof Load Life:
The resistors arrayed are placed into a constant temp./humidity oven at the temp. of 40 ±2℃ and the
humidity of 90½95%, then 1/10 DC rated power is applied for 1.5 hours and cut off for 0.5 hour.
The similar cycle will be repeated for 1000
+48
hours in total (including cut-off time). Then remove
-0
the voltage, taking the resistors out of the oven and leaving them at room temp. for one hour. The
resistance value change rate between pre-and-post test shall be within ±5%. There also shall be no
evidence of remarkable change on appearance, and the marking shall not be illegible.
7.8 Solder-ability:
The leads with flux are dipped in a melted solder of 235 ±5℃ for 2 seconds, more than 95% of the
circumference of the lead wires shall be covered with solder.
7.9 Resistance to Soldering Heat:
Two leads are together dipped in a melted solder of 270±5℃ for 10±1 seconds, or 350±10℃ for 3.5
±0.5 seconds, Then remove the resistors and leaving them at room temp. for one hour. The resistance
value change rate between pre-and-post test shall be within ±1%.
7.10 Nonflammability:
The resistors are applied the power of 16 times the rated wattage for 5 min. and shall not get flame.
7.11 Fusing Characteristics:
7.11.1 The resistors are applied the power of 16 times the rated wattage and shall be fusing within 60
sec.
7.11.2 Fusing time can also be consulted between buyers and the manufacturer before producing.
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