Achieve non-arcing connections in a one-step installation
process with the Brad
®
Ultra-Lock
®
(M12) EX Connection
System, designed for industrial automation use in Class I,
Division 2 and Zone 2 hazardous areas
Brad Ultra-Lock (M12) EX cordsets and receptacles provide process
automation installers a safe, quick connection interface for instrumentation
and control devices in potentially explosive and hazardous areas.
The patented push-to-lock technology provides a simple and secure operator-
independent connection. Ultra-Lock connectors are designed to eliminate
connector-related intermittent signals in the harshest environments.
The Ultra-Lock (M12) EX connector has been designed with an integral
isolating ring that limits the access to the release mechanism of the
connector. The connector can be pushed on, but requires a screwdriver
to disconnect. With this characteristic, the connection point is considered
normally non-arcing and, therefore, suitable for use in a hazardous Class I,
Division 2 and Zone 2 classified areas.
Brad
®
Ultra-Lock
®
(M12) EX
Connection System
for Zone 2
Hazardous
Locations
120614
Single Ended
Cordsets
120613
Double Ended
Cordsets
120615
Receptacles
Features and Benefits
Certified Class I, Division 2 and
Zone 2 cordsets and receptacles
Integral isolating ring with access
notch design on cordset
Meets safety requirements for
hazardous usage areas
Ensures a code-compliant
connection without additional
installation steps
Provides excellent performance
in high vibration applications;
provides fast installation
eliminating wiring termination
errors
Provides a quick, secure and
reliable connection
Provides IP67 / IP68 / IP69K
watertight connection for
temporary submersion; consistent
operator-independent seal
Brad
®
Ultra-Lock
®
(M12)
EX Connection System
for Zone 2 Hazardous
Locations
Left: Female Single
Ended (Series 120614)
Right: Male Single
Ended (Series 120614)
Pre-wired molded connections with
polarized positioning on cordset
Push-to-lock connector design
Radial sealed
Specifications
Reference Information
FM File No.:
Certificate 3039279 (for US) and
3039279C (for Canada)
Class I, Division 2, Groups A, B,
C, D T6 when installed per
control drawing SD-120614-999
Class1, Zone 2, Aex nA IIC T6
when installed per control
CSA File No.:
Certificate 2251424 (for Canada)
Class I, Division 2, Groups A, B,
C, D
Class I, Zone 2, IIC
Note: for FM and CSA Certificates see
product specification PS-120614-001
Electrical
Voltage (max.):
125V – 3 and 4 Pole
32V – 5 Pole
Current (max.): 4.0A
Contact Resistance: < 5mOhms
Environmental
Protection: IP67 / IP68 / IP69K
Operating Temperature: -20 to +40°C
Physical
Isolating Ring: Stainless Steel 303
Coupling Nut: Nickel Plated Brass
O-ring: VITON
Contact Carrier: PUR
Connector Body: TPE
Contact:
Copper Alloy with Gold over
Nickel plating
Brad
®
Ultra-Lock
®
(M12) EX
Connection System
for Zone 2
Hazardous
Locations
Cables
K05 – Yellow TPE jacket, 22 AWG PVC
conductors, 300V, UL PLTC-ER,
-40 to +105°C
K03 – Yellow TPE jacket, 18 AWG PVC
conductors, 300V, UL PLTC-ER,
-40 to +105°C
C02 – Yellow thermostat rubber cable,
18 AWG EPDM conductor 300V,
SJOOW (UL) – SJOW (CSA),
-50 to +105°C
A18 – PVC insulated Conductors,
22 AWG, 300V, 19x#34 stranding,
UL 1061, 80°C
A16 – PVC insulated Conductors,
18 AWG, 300V, 19x#34 stranding,
UL 1061, 80°C
Additional Product Information
How it works -
Mate/Disconnect Sequence*
1. Align keyways and push-to-lock
connector to make connection
2. After mated connector is locked
in place, there is no possibility to
disconnect by hand
3. Insert #1 standard screwdriver
into access notch, twist-to-release
Ultra-Lock mechanism and pull at
the same time to disconnect
4. The connector is now disconnected
from the receptacle
* WARNING – Explosion Hazard -
DO NOT CONNECT OR DISCONNECT
WHILE ENERGIZED
Integral Isolating Ring
Access notch
Ultra-Lock
Receptacle
#1 Screwdriver required to
release latch or disconnect
1. Push-to-mate connector
2. Integral isolating ring does
not allow pull-to-disconnect
3. Insert tool, twist and pull
4. Disconnect
Ordering Information
Single-Ended Cordsets, Female
Wire
Size
(AWG)
Brad
®
Ultra-Lock
®
(M12) EX
Connection System
for Zone 2
Hazardous
Locations
Female Straight
Female 90°
Pole
Current
(max.)
Voltage
(max.)
Cable
Type
Cable Jacket
(Cable Code)
Length
(m)
*Certifications
Eng. No.
Order No.
Eng. No.
Order No.
3
125
PLTC-ER
SJOOW
4.0A
PLTC-ER
SJOOW
TPE (K05)
RUBBER (C02)
TPE (K05)
TPE (K03)
RUBBER (C02)
TPE (K03)
22
18
22
2
(1)
(1), (2)
(1)
(1), (2)
(1)
LW03000K05M020
LW03000C02M020
LW04000K05M020
LW04000K03M020
LW04000C02M020
LW05000K03M020
120614-0001
120614-4001
120614-0005
120614-2001
120614-4002
120614-2002
LW03001K05M020
LW03001C02M020
LW04001K05M020
LW04001K03M020
LW04001C02M020
LW05001K03M020
120614-0007
120614-4005
120614-0008
120614-2005
120614-4006
120614-2006
4
18
5
32
PLTC-ER
Single-Ended Cordsets, Male
Male Straight
Pole
Current
(max.)
Voltage
(max.)
Cable
Type
Cable Jacket
(Cable Code)
Wire
Size
(AWG)
Length
(m)
*Certifications
Male 90°
Eng. No.
Order No.
Eng. No.
Order No.
3
125
PLTC-ER
SJOOW
4.0A
PLTC-ER
SJOOW
TPE (K05)
RUBBER (C02)
TPE (K05)
TPE (K03)
RUBBER (C02)
TPE (K03)
22
18
22
2
(1)
(1), (2)
(1)
(1), (2)
(1)
LW03006K05M020
LW03006C02M020
LW04006K05M020
LW04006K03M020
LW04006C02M020
LW05006K03M020
120614-0003
120614-4003
120614-0006
120614-2003
120614-4004
120614-2004
LW03007K05M020
LW03007C02M020
LW04007K05M020
LW04007K03M020
LW04007C02M020
LW05007K03M020
120614-0009
120614-4007
120614-0010
120614-2007
120614-4008
120614-2008
4
18
5
32
PLTC-ER
Double-Ended Cordsets
Female Straight to Male Straight
Pole
Current
(max.)
Voltage
(max.)
Cable
Type
Cable Jacket
(Cable Code)
Wire
Size
(AWG)
Length
(m)
*Certifications
Female 90° to Male Straight
Eng. No.
Order No.
Eng. No.
Order No.
3
125
PLTC-ER
SJOOW
4.0A
PLTC-ER
SJOOW
TPE (K05)
RUBBER (C02)
TPE (K05)
TPE (K03)
RUBBER (C02)
TPE (K03)
22
18
22
2
(1)
(1), (2)
(1)
(1), (2)
(1)
LWLW3030K05M010
LWLW3030C02M010
LWLW4030K05M010
LWLW4030K03M010
LWLW4030C02M010
LWLW5030K03M010
120613-0001
120613-4001
120613-0002
120613-2001
120613-4002
120613-2002
LWLW3031K05M010
LWLW3031C02M010
LWLW4031K05M010
LWLW4031K03M010
LWLW4031C02M010
LWLW5031K03M010
120613-0005
120613-4005
120613-0006
120613-2005
120613-4006
120613-2006
4
18
5
32
PLTC-ER
Female Straight to Male 90°
Pole
Current
(max.)
Voltage
(max.)
Cable
Type
Cable Jacket
(Cable Code)
Wire
Size
(AWG)
Length
(m)
*Certifications
Female 90° to Male 90°
Eng. No.
Order No.
Eng. No.
Order No.
3
125
PLTC-ER
SJOOW
4.0A
PLTC-ER
SJOOW
TPE (K05)
RUBBER (C02)
TPE (K05)
TPE (K03)
RUBBER (C02)
TPE (K03)
22
18
22
2
(1)
(1), (2)
(1)
(1), (2)
(1)
LWLW3032K05M010
LWLW3032C02M010
LWLW4032K05M010
LWLW4032K03M010
LWLW4032C02M010
LWLW5032K03M010
120613-0003
120613-4003
120613-0004
120613-2003
120613-4004
120613-2004
LWLW3033K05M010
LWLW3033C02M010
LWLW4033K05M010
LWLW4033K03M010
LWLW4033C02M010
LWLW5033K03M010
120613-0007
120613-4007
120613-0008
120613-2007
120613-4008
120613-2008
4
18
5
32
PLTC-ER
* (1) Certified for US installations (2) Certified for Canadian installations
Ordering Information
Female Receptacles
Pole
3
4
5
4.0A
Current
(max.)
Voltage
(max.)
Wire
Type
Wire Size
(AWG)
Length
(m)
½” - 14NPT Front Panel Mount
Eng. No.
LWR3000A18C300
22
0.305
LWR4000A18C300
LWR5000A18C300
Order No.
120615-0001
120615-0002
120615-0003
Brad
®
Ultra-Lock
®
(M12) EX
Connection System
for Zone 2
Hazardous
Locations
¼” - 18NPT Front Panel Mount
Eng. No.
LWR3A00A18C300
LWR4A00A18C300
LWR5A00A18C300
Order No.
120615-0004
120615-0005
120615-0006
125
32
PVC
UL1061
(A18)
Male Receptacles
Pole
3
4
5
4.0A
Current
(max.)
Voltage
(max.)
Wire
Type
Wire Size
(AWG)
Length
(m)
½” - 14NPT Front Panel Mount
Eng. No.
LWR3006A18C300
22
0.305
LWR4006A18C300
LWR5006A18C300
Order No.
120615-1001
120615-1002
120615-1003
¼” - 18NPT Front Panel Mount
Eng. No.
LWR3A06A18C300
LWR4A06A18C300
LWR5A06A18C300
Order No.
120615-1004
120615-1005
120615-1006
125
32
PVC
UL1061
(A18)
Applications
Field Instrumentation and Control
Devices in Class I, Division 2 and
Zone 2 Hazardous areas:
– Oil and Gas Production and
Transportation Facilities
– Oil Refineries
– Petrochemical Complexes
– Waste Water Processing Plants
– Pharmaceutical Manufacturing
– Food and Beverage Processing
www.molex.com/link/bradultralockex.html
Order No. 987650-6781 Rev. 2
Printed in USA/KC/2012.08
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