Introducing
KILOVAC LEV100 Series
900 Vdc Contactor
with 1 form X contacts rated 100A continuous
KILOVAC LEV100
Series 900 Vdc
Contactor
PART NUMBERING
Typical Part Number LEV100
Series:
LEV100 = 100A Contactor
Contact Arrangement:
A = 1 Form X (SPST-NO-DM)
Coil Voltage:
4 = 12VDC
Coil Wire Length:
A = 15 inches [.4M]
Coil Termination:
N = None – Stripped Wires
Mounting and Power Terminals:
G = Bottom Mount (2 x #8); M5 x 10
NOTE: All part numbers are RoHS compliant.
Specifications are subject to change without notice.
A
4
A
N
G
5 = 24VDC
6 = 48VDC
H = Side Mount (2 x #8); M5 x 10
PRODUCT OFFERING
• Bottom Mount Models
3-1618389-7
9-1618389-8
3-1618391-7
• Side Mount Models
4-1618391-0
4-1618391-1
4-1618391-2
LEV100A4ANG
LEV100A5ANG
LEV100A6ANG
12Vdc coil
24Vdc coil
48Vdc coil
15”[.4m] leads
15”[.4m] leads
15”[.4m] leads
LEV100A4ANH
LEV100A5ANH
LEV100A6ANH
12Vdc coil
24Vdc coil
48Vdc coil
15”[.4m] leads
15”[.4m] leads
15”[.4m] leads
Tyco Electronics
I LEV100
KILOVAC LEV100
Series 900 Vdc
Contactor
PERFORMANCE DATA
Bottom Mount
1.82
[ 46.3 ]
.70
[ 17.78 ]
MOUNTING HARDWARE (NOT SUPPLIED):
2 X M4 BOLT, LOCKWASHER AND WASHER
TORQUE: 20 IN-LBS MAX [2.3 NM MAX]
1.56 DIA.
[ 39.5 ]
M5 FEMALE LOAD TERMINALS - 2 PLACES
HARDWARE (NOT SUPPLIED)
2 X M5 BOLT, LOCKWASHER AND WASHER
TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM]
2.28
[ 57.96 ]
2.07
[ 52.52 ]
.30
[ 7.62 ]
Side Mount
1.82
[ 46.32 ]
.99
[ 25.04 ]
2.28
[ 57.96 ]
2.07
[ 52.52 ]
MOUNTING HARDWARE (NOT SUPPLIED):
2 X M4 BOLT, LOCKWASHER AND WASHER
TORQUE: 20 IN-LBS MAX [2.3 NM MAX]
.70
[ 17.78 ]
1.56 DIA.
[ 39.5 ]
M5 FEMALE LOAD TERMINALS - 2 PLACES
HARDWARE (NOT SUPPLIED)
2 X M5 BOLT, LOCKWASHER AND WASHER
TORQUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NM]
1.61
[ 40.77 ]
.83
[ 21.02 ]
.30
[ 7.62 ]
LEV100 I
Tyco Electronics
KILOVAC LEV100
Series 900 Vdc
Contactor
KEY FEATURES
Hermetically sealed —
intrinsically safe. Operates
in explosive/harsh environ-
ments without oxidation or
contamination of contacts,
including long periods of
non-operation
8kV isolation between
open contacts permits use
for high voltage isolation
and carry
12, 24 and 48 Vdc coils
Designed and built in
accordance to AIAG
QS9000
DESCRIPTION
Lowest cost, 900 Vdc 100 amp, hermetically sealed DC contactor in the indus-
try
Compact package available in side- or bottom-mount configurations,
not position sensitive
APPLICATIONS
Power/motor control circuit isolation, circuit protection and safety
in industrial machinery
Automotive battery switching and backup
MECHANICAL
Compact epoxy-sealed resin enclosure occupies only about 4 in
3
(65.5 cm
3
)
Robust integral mounting plate on either bottom or side of enclosure
accepts two M4 screws
Inert gas filled contact chamber
Flying leads for coil connections
Load terminals threaded for M5 bolts (not included)
LOAD LIFE VS. RESISTIVE POWER SWITCHING
RoHS
Ready
Tyco Electronics
I LEV100
KILOVAC LEV100
Series 900 Vdc
Contactor
PERFORMANCE DATA
Physical Data
Contact Arrangement: Main Contacts
Dimensions
Weight
SPST-NO-DM (1 Form X)
See drawings on page 4
6.7 oz (190g)
Contact Data
Contact Arrangement: Main Contacts
SPST-NO-DM (1 Form X)
Voltage Rating: Main Contacts Switching (max)
900VDC
Current Rating: Main Contacts Switching
Continuous (Note 1)
100A
Short Term -- 3 Minutes (Note 2)
200A
Hot Switching Performance (Polarity sensitive)
50A make/break @ +400Vdc
50,000 cycles
100A make/break @ +400Vdc
6,000 cycles
100A make/break @ -400Vdc
1,000 cycles
200A make/break @ +400Vdc
500 cycles
1,000A break only @ +400Vdc
25 cycles
600A make only
25 cycles
Maximum Short Circuit Current (1/2 cycle, 60 Hz)
1,250A
(through closed contacts)
Dielectric Withstand Voltage (Note 3)
Between Open Contacts
5,600Vrms/8,000Vdc
Contacts to Coil
2,000Vrms/4,000Vdc
Insulation Resistance, Terminal to Terminal / Terminals to Coil
When New
100 megohms, min. @ 500Vdc
At End of Life
50 megohms, min. @ 500Vdc
Mechanical Life
1 million cycles
Coil Operating Voltage (valid over temperature range)
Nominal Voltage
12Vdc
24Vdc
Maximum Voltage
16Vdc
28Vdc
Pick Up Voltage (20°C)
8Vdc
16Vdc
Drop Out Voltage (20°C)
1.2Vdc
2.4Vdc
Coil Current (nominal at 20°C, 12vdc) 461mA
250mA
Coil Power
Nominal @ Vnom, +20°C
5.5W
6.0W
Pickup (close)
Voltage Max.@85˚C
9.6Vdc
19.2Vdc
Coil Resistance
Nominal @ +20°C
±
5% (ohms)
26
96
48Vdc
52Vdc
33Vdc
4.8Vdc
122mA
6.0W
38.4Vdc
392
Operate & Release Time
Operate Time Max.
Operate Bounce Max.
Release Time
25ms
5ms
10ms
Environmental Data
Shock, 11ms 1/2 sine (operating)
Sine Vibration, 20G peak
Operating Temperature Range
Noise Emission (at 100 mm distance)
20G peak
55-2,000 Hz.
-40°C to +85°C
70dB(a)
Notes
Note 1: 8.4 mm
2
conductor. Current rating depends upon conductor size. Keep terminals below 175°C max continuous.
Note 2: 3 minutes at +40°C ambient with 8.4 mm
2
(#8 AWG) conductor.
Note 3: 2,000Vrms minimum under all conditions, until end of life.
LEV100 I
Tyco Electronics
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