TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-389
REVISION
TwinBlade™ Power IO
1 of 13
AUTHORIZED BY
DATE
D
20-04-2009
R.T. de Blieck
CLASSIFICATION
Released
PN 10056526
Longitudinal version cable connector
PN 10066104
Straight version cable connector
PN 51939-219
Horizontal board connector
Copyright 20XX FCI
Form E-3334
Rev D
GS-01-001
PDM: Rev:D
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-389
REVISION
TwinBlade™ Power IO
2 of 13
AUTHORIZED BY
DATE
D
20-04-2009
R.T. de Blieck
CLASSIFICATION
Released
Table of contents.
This document is composed of the following sections:
Paragraph
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
Table 1.
Title
OBJECTIVE
SCOPE
APPLICABLE DOCUMENTS
REQUIREMENT
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CONDITIONS
QUALITYASSURANCE PROVISIONS
REFERENCE DOCUMENTS
Qualification Testing Matrix
Copyright 20XX FCI
Form E-3334
Rev D
GS-01-001
PDM: Rev:D
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-389
REVISION
TwinBlade™ Power IO
3 of 13
AUTHORIZED BY
DATE
D
20-04-2009
R.T. de Blieck
CLASSIFICATION
Released
1.0
OBJECTIVE
This specification defines the performance, test and quality and reliability of the TwinBlade™ Power IO
Connector family.
2.0
SCOPE
This specification is applicable to the Cable and Board Connectors with part numbers 10056526-xxxLF,
10066104-xxxLF and 51939-219LF
3.0
APPLICABLE DOCUMENTS
3.1
3.2
Specifications:
a. Engineering drawing 10056526-xxxLF, 10066104-xxxLF, 51939-219LF
FCI specifications:
a. BUS-03-404
b. BUS-12-111
c. GS-22-0007
d. NC1-2722
Normal Force Measurement
HPC Solderless (Press Fit) Right Angle
Engineerings guidelines for RoHS information
Qualification Test Data
3.3
Other Standards en Specifications:
a. IEC 60998-1
b. IEC 60998-2
c. UL 94 V-0:
Flammability
d. EIA 364:
Test Procedure for Electrical Connectors, Sockets and Coaxial Contacts
e. IEC 60950
Safety requirements
4.0
REQUIREMENTS
4.1
Qualification
Connectors furnished under thus specification shall be capable of meeting the qualification test
requirements specified herein.
Material:
The materials for each component shall be specified herein or equivalent.
Power Contacts – Copper Base Alloy.
Board connector and Cable connector Housings – Glass Filled HTN (High Temperature Nylon)
Finish:
Min. 0,8µm Au over min. 1,27µm Ni in contact area.
Min. 2µm Sn on crimping area.
Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the applicable
product drawings.
a. See drawing number 10056526-xxxLF, 10066104-xxxLF, 51939-219LF
4.2
4.3
4.4
Copyright 20XX FCI
Form E-3334
Rev D
GS-01-001
PDM: Rev:D
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-389
REVISION
TwinBlade™ Power IO
4 of 13
AUTHORIZED BY
DATE
D
20-04-2009
R.T. de Blieck
CLASSIFICATION
Released
4.5
5.0
Workmanship includes freedom from blistering, cracks, discoloration, etc.
ELECTRICAL CHARACTERISTICS
5.1
Operating Voltage:
The operating voltage may not exceed 80V DC @25A for current interrupting applications.
For non-interrupting applications, the operating voltage may not exceed 300V DC.
Current rating (Temperature rise):
The temperature rise above at ambient when using specified current in section 5.10
Connector resistance:
The total resistance over the mated connector after 50 operations during 20 years measured over the
cable crimp and surface of PCB close to the pins shall not exceed 0.6mΩ.
UL1977 approval
The connector family is approved for UL1977 current interrupting applications in following conditions:
80V DC @ 25A and 25°C ambient temperature and 20V DC @ 100A and 25°C ambient temperature.
Hot Insertion:
The connector has to withstand minimal 50 mating powered operations over 20 years. The connectors
has to withstand 200A at 0.5ms (capacitive load) powered operations for minimal 50 mating cycles.
The connector may not exceed the maximum connector resistance.
The mating/ unmating speed is maximum 750mm/s and minimum 50mm/s. After each mating and un-
mating cycle the load must be discharged.
Short Circuit Capacity:
The connector has to withstand 5 operations carrying 3000A for 10ms.
Dielectric Withstanding Voltage:
There shall be no evidence of arc-over, insulation breakdown, or excessive leakage current (>-0.5mA)
when the mated connectors are tested in accordance with EIA 364-20C. The following details shall
apply:
Test voltage: Min. 744Vrms or 1052 VDC
Test duration: 60 seconds. According IEC60950-1
Insulation resistance
The insulation resistance of mated connectors shall not be less than 1 GΩ and after environmental
exposure when measured in accordance with EIA 364 TP 21:
a. Test voltage 500 VDC
b. Electrification time – 2 minutes
c. Points of measurement – Between adjacent contacts
Contact mating sequence:
There is no mating sequencing in mating the connectors.
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10 Max current per cable cross section:
25mm²: 100A
16mm²: 80A
2x6mm²: 75A
Copyright 20XX FCI
Form E-3334
Rev D
GS-01-001
PDM: Rev:D
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-389
REVISION
TwinBlade™ Power IO
5 of 13
AUTHORIZED BY
DATE
D
20-04-2009
R.T. de Blieck
CLASSIFICATION
Released
10mm²: 57.8A
6.0
MECHANICAL CHARACTERISTICS
6.1
Mating / Unmating force:
Perform in accordance with EIA 364-13B (Telcordia GR-1217,5,1,5:R5-23).
The force to mate the receptacle connector and compliant header shall not exceed 50N.
The force to unmate the receptacle connector and compliant header shall not be less then 15N and
max 40N
a. Cross Head Speed – 12.5mm/min.
b. Lubrication- None
c. Utilize free floating fixtures
Normal force
The contact normal force shall not be less then 3.5N per beam for the contacts when tested in
accordance with FCI Test Specification BUS-03-404.
Tensile strength
The board connector has to withstand a tensile strength of 250N in 6 directions.
Latching:
The connector has an active locking system end the retention force must be min 70N max 150N
intitial and before rupture.
Polarizing:
There is a polarizing feature in the receptacle housing preventing 180 deg turned insertion of cable
connector into the board connector. Polarization must withstand min 250N before rupture and mating.
PCB Hole Deformation Radius
Cross section parallel to board surface. Photograph and measure the hole deformation (deformation
on board material) radius at a point .010” from the surface, and the centre of the compliant pin section.
Include 10 holes. The average (of 10 holes) hole deformation radius shall be no greater than .0015”
when measured from the drilled hole. The absolute maximum deformation radius shall not exceed
.002”.
PCB Hole Wall Damage
Cross section perpendicular to board surface, and through the compliant section wear track.
Photograph and measure the copper thickness remaining between the compliant section and the
printing wiring board laminate. Include 10 holes. The minimum average (of 10 holes) copper thickness
remaining between the compliant pin and the printed wiring board laminate shall not be less than
.0003”. In addition there shall be no copper cracks, separations between conductive interfaces, or
laminate-to-copper separations.
Coding
There is also a coding system to code the connectors. 4 coding sequences available.
Insertion with wrong coding key has to withstand a minimal force of 250N before rupture
6.2
6.3
6.4
6.5
6.6
6.7
6.8
Copyright 20XX FCI
Form E-3334
Rev D
GS-01-001
PDM: Rev:D
STATUS:
Released
Printed: Nov 28, 2010
.
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