PRODUCT SPECIFICATION
MEGA
-
FIT
®
WIRE-TO-BOARD
CONNECTOR SYSTEM
171692 / 170001
RECEPTACLE HOUSING
76823 / 172063
FEMALE TERMINAL
76825 / 172064 / 171596
RIGHT ANGLE HEADER
76829 / 172065 / 171597
VERTICAL HEADER
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2014-5336
DATE:
2014/6/20
TITLE:
A3
PRODUCT SPECIFICATION FOR
MEGA-FIT
®
WIRE TO BOARD
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
1
of
14
APATEL
FILENAME: PS75431r0.DOC
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-76823-100
JDFOX
JBELL
PRODUCT SPECIFICATION
Table of Contents
1.0
2.0
SCOPE
PRODUCT DESCRIPTION
2.1 Product Name and Series Numbers
2.2 Dimensions, Materials, Plating and Markings
2.3 Safety Agency Approvals
APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 Molex Documents
3.2 Industry Documents
ELECTRICAL PERFORMANCE RATINGS
4.1 Voltage
4.2 Applicable Wires
4.3 Maximum Current Rating
4.4 Temperature
4.5 Durability
4.6 Current Interruption
QUALIFICATION
PERFORMANCE
6.1 Electrical Performance
6.2 Mechanical Performance
6.3 Environmental Performance
TEST SEQUENCE GROUPS
SOLDER INFORMATION
8.1 Solder Process Temperature
8.2 Reflow Solder Profile
3
3
3
3
3
4
4
4
4
4
5
5
6
6
7
7
7
7
8
10
12
14
14
14
3.0
4.0
5.0
6.0
7.0
8.0
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2014-5336
DATE:
2014/6/20
TITLE:
A3
PRODUCT SPECIFICATION FOR
MEGA-FIT
®
WIRE TO BOARD
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
2
of
14
APATEL
FILENAME: PS75431r0.DOC
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-76823-100
JDFOX
JBELL
PRODUCT SPECIFICATION
1.0
SCOPE
This product specification covers the performance requirements and test methods of Mega-fit 5.70 mm pitch
2
wire to board connector systems terminated with 16 to 12 awg or 1.5 to 4.0mm stranded wire using crimp
technology with tin or gold plating.
®
2.0
PRODUCT DESCRIPTION
2.1
PRODUCT NAME AND SERIES NUMBER (S)
Table 1 – WIRE-TO-BOARD
Description
Series Number
Female Crimp Terminal
76823 / 172063
Receptacle Housing
170001 / 171692
Vertical Header
76829 / 172065 / 171597
Right Angle Header
76825 / 172064 / 171596
2.2
DIMENSIONS, MATERIALS, PLATING AND MARKINGS
Dimensions & Plating: See individual sales drawings.
Material: RoHS compliant materials.
2.3
SAFETY AGENCY APPROVALS
2.3.1
UL File Number: UL E29179
UL (fully loaded)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0mm wire)
2
20 Amps @ 600V (14 AWG or 2.5mm wire)
2
18 Amps @ 600V (16 AWG or 1.5mm wire)
2
Current interruption per UL1977
Applies when using 170001 Series Only
23 Amps @ 48V AC/DC (12 AWG wire)
2.3.2
IEC License Number per IEC / EN 61984-2009:
Certificate Number: 1400024
IEC (fully loaded)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0 mm wire)
2
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2014-5336
DATE:
2014/6/20
TITLE:
A3
PRODUCT SPECIFICATION FOR
MEGA-FIT
®
WIRE TO BOARD
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
3
of
14
APATEL
FILENAME: PS75431r0.DOC
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-76823-100
JDFOX
JBELL
PRODUCT SPECIFICATION
2.3.3
File Number*: LR-19980_A_000 CLASS 6233-01 and 6233-81
CSA approval meets following standards/test procedures:
a) CSA std. C22.2 No. 182.3-M1987
b) UL-1977
* “C” and “US” mark adjacent to CSA signifies that the product has been evaluated to the applicable CSA and
ANSI/UL standards, for use in Canada and US respectively.
CSA (single circuit)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0mm wire)
2
20 Amps @ 600V (14 AWG or 2.5mm wire)
2
18 Amps @ 600V (16 AWG or 1.5mm wire)
2
3.0
APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1
MOLEX DOCUMENTS
See series specific sales drawings and the other sections of this specifications for the necessary
referenced documents and specifications.
Mega Fit Test Summary TS-76823-100
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
3.2
INDUSTRY DOCUMENTS
EIA-364-1000.01
UL-60950-1
UL-1977
CSA STD. C22.2 NO. 182.3-M1987
IEC / EN 61984
4.0
ELECTRICAL PERFORMANCE RATINGS
4.1
VOLTAGE *
600 Volts AC (RMS) or 600 Volts DC max.
* Voltage rating based on UL 1977. Maximum voltage allowed may vary dependent upon “End Use
Application.” Refer to the applicable end use standard for additional information on Voltage, Creepage
and Clearance requirements.
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2014-5336
DATE:
2014/6/20
TITLE:
A3
PRODUCT SPECIFICATION FOR
MEGA-FIT
®
WIRE TO BOARD
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
4
of
14
APATEL
FILENAME: PS75431r0.DOC
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-76823-100
JDFOX
JBELL
PRODUCT SPECIFICATION
4.2
APPLICABLE WIRES
Stranded copper 16 AWG: 3.18 mm / .125 inches MAXIMUM
Stranded copper 1.5 mm : 3.18 mm / .125 inches MAXIMUM
Maximum Insulation
Diameter and
Applicable Wire Gauges
Stranded copper 14 AWG: 3.66 mm / .144 inches MAXIMUM
Stranded copper 2.5 mm : 3.75 mm / .148 inches MAXIMUM
Stranded copper 12 AWG: 4.11 mm / .162 inches MAXIMUM
Stranded copper 4.0 mm : 4.11 mm / .162 inches MAXIMUM
4.3
MAXIMUM CURRENT RATING
Current rating is application dependent and may be affected by the wire rating such as listed in UL-60950-
1. Each application should be evaluated by the end user for compliance to specific safety agency
requirements. The ratings listed in the chart below are per Molex test method based on a 30° C maximum
temperature rise over ambient temperature and are provided as a guideline. Appropriate de-rating is
required based on circuit size, ambient temperature, copper trace size on the PCB, gross heating from
adjacent modules/components and other factors that influence connector performance. Wire size &
stranding, tin coated or bare copper, wire length & crimp quality are other factors that influence current
rating.
Wire to Board Current Rating (Amp Max.)
(As tested with
tinned
awg copper wire and tin or gold plated
terminals)
Connector fully loaded with all circuits powered
Ckt. Size
AWG
& metric
Wire Size
2
2
2
2
23
21
17
4
20
17
15
6
18
15
13
8-12
16
13
12
12 AWG, 4.0mm
2
14 AWG, 2.5mm
2
16 AWG, 1.5mm
2
Wire to Board Current Rating (Amp Max.)
(As tested with
bare
awg copper wire and tin or gold plated
terminals)
Connector fully loaded with all circuits powered
Ckt. Size
AWG
& metric
Wire Size
2
21
19
15
4
18
15
13
6
16
13
11
8-12
14
11
10
SHEET No.
12 AWG, 4.0mm
2
14 AWG, 2.5mm
2
16 AWG, 1.5mm
2
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2014-5336
DATE:
2014/6/20
TITLE:
A3
PRODUCT SPECIFICATION FOR
MEGA-FIT
®
WIRE TO BOARD
CONNECTOR SYSTEM
CHECKED BY:
5
of
14
APATEL
FILENAME: PS75431r0.DOC
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-76823-100
JDFOX
JBELL