COMPONENT SPECIFICATION
C04011
M80 Series Female Open Barrel crimp contact and associated
Rectangular Crimp Housings
October 2012
Section
1
2
3
Appendix A
Appendix B
Appendix C
Appendix D
Title
Description of Connectors and Intended Application
Marking of Connector and/or Package
Ratings
Contact Orientation
Instructions for the use of connectors fitted with Jackscrews
Instructions for separating Trio-Tek L-Tek connectors
Instructions for contact extraction from crimp mouldings
Page
2
2-4
4-5
6
6
7
7
C04011
Issue: 11
Change Note: 11874
Date: 23/11/2012
COMPONENT SPECIFICATION
C04011
1.0 DESCRIPTION OF CONNECTOR AND INTENDED APPLICATION.
The M80 series stamped female Trio-Tek open barrel crimp contact and rectangular Trio-Tek crimp housing
form part of the Datamate J-Tek and L-Tek ranges of 2mm pitch male and female connectors. These fully
shrouded, unsealed connectors with replaceable contacts are designed for interconnecting cable-to-cable &
cable-to-board.
Datamate Trio-Tek contacts are gold or gold/tin plated. The contact zone of a gold plated contact is hard
acid gold of 98% purity.
The J-Tek range covers 4 to 50 ways, suitable for various cable-to-cable & cable-to-board applications.
The L-Tek range covers common sizes in DIL and SIL housing styles, suitable for various cable-to-cable &
cable-to-board applications.
Both J-Tek and L-Tek female crimp connectors utilising the Trio-Tek contacts are fully intermateable with the
males in these ranges.
These connectors are intended for use as low voltage connectors in high packing density electronic
equipment. Connector housings are polarised to prevent mis-matching and can be produced with
jackscrews, with or without board mounting. Datamate Trio-Tek reeled contacts permit fully automated
crimping in medium and high volume applications, whereas loose contacts can be used for low volume
applications using appropriate hand crimp tooling.
2.0 MARKING OF CONNECTOR AND/OR PACKAGE
2.1 MARKING OF THE FEMALE CRIMP CONTACT AND/OR PACKAGE (ORDER CODE).
The marking (order code) shall appear on the package and shall be of the following style:
M80 - XXX 00 XX
Product Range
M80 = Datamate
Style
253 = Female Trio-Tek 22-24 AWG Reeled
254 = Female Trio-Tek 26-28 AWG Reeled
283 = Female Trio-Tek 22-24 AWG Loose
284 = Female Trio-Tek 26-28 AWG Loose
Finish
45 = 0.3μ Min Gold, All Over
42 = 3μ Min 100% Tin over nickel on Crimp Section and 0.3μ Min Gold on Contact Fingers
(Contact Zone)
C04011
Issue: 11
Change Note: 11874
Date: 23/11/2012
COMPONENT SPECIFICATION
C04011
2.2 MARKING OF THE J-TEK FEMALE CRIMP HOUSINGS AND/OR PACKAGE (ORDER CODE).
The marking (order code) shall appear on the package and shall be of the following style:
M80 - XXX XX 98
Product Range
M80 = Datamate
style
454 = Female Trio-Tek Housing Only, No Jackscrew
455 = Female Trio-Tek Housing with Slotted Hexagon Head Jackscrews
456 = Female Trio-Tek Housing with Hexagon Socket Jackscrew
457 = Female Trio-Tek Housing with Reverse Fix Jackscrew
458 = Female Trio-Tek Housing with Guide and Board Mount Fixing
459 = Female Trio-Tek Housing with
Number of Ways
04-50 (Even Numbers Only)
Please contact
datamate@harwin.com
for current availability
Colour
98 = Black
2.3 MARKING OF THE L-TEK FEMALE CRIMP HOUSINGS AND/OR PACKAGE (ORDER CODE).
The marking (order code) shall appear on the package and shall be of the following style:
M80 - XXX XX 98
Product Range
M80 = Datamate
Style
690 = Single Row (SIL) Female Trio-Tek Housing
691 = Double Row (DIL) Female Trio-Tek Housing
Number of Ways
02, 03, 04, 05, 06, 07 & 17 (SIL Only)
04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34 & 44 (DIL Only)
Please contact
datamate@harwin.com
for current availability
Colour
98 = Black
C04011
Issue: 11
Change Note: 11874
Date: 23/11/2012
COMPONENT SPECIFICATION
C04011
3.0 RATINGS.
All materials are listed on individual drawings.
3.1 ELECTRICAL CHARACTERISTICS
Current – per individual contact at an ambient temperature of 25°C ........................................... 3.3A max
(When only one contact per connector is electrically loaded)
Current – per individual contact at an ambient temperature of 85°C ........................................... 2.6A max
(When only one contact per connector is electrically loaded)
Current – per contact through all contacts at an ambient temperature of 25°C .......................... 3.0A max
Current – per contact through all contacts at an ambient temperature of 85°C .......................... 2.2A max
Working Voltage (at 3.3A max, 1013mbar, sea level) ..................................................................... 120V DC or AC peak
Working Voltage (at 2.0A max, 1013mbar, sea level) .................................................................... 240V DC or AC peak
Voltage Proof (at 1013mbar, sea level)……...................................................................................... 360V DC or AC peak
Contact Resistance (initial)................................................................................................................ 20mΩ max
Contact Resistance (after conditioning) ........................................................................................... 25mΩ max
Insulation Resistance (initial) ........................................................................................................... 1,000MΩ min
Insulation Resistance (hot after conditioning)…………………………………………………………………….100MΩ min
Creepage Distance (contact-to-contact) ......................................................................................... 0.35mm min
Clearance Distance (contact-to-contact) ......................................................................................... 0.35mm min
3.2 ENVIRONMENTAL CHARACTERISTICS
Environmental Classification ............................................................................................................. 55/125/56 at 95% RH
Low Air Pressure Severity when only one contact is electrically loaded ..................................... 300 mbar**
Vibration Severity *........................................... ……………………………………………………………………10Hz to 2000Hz
at 98m/s² (10g) duration 6 hours
over 0.75mm
Bump Severity * .............................................................................................................................. 390m/s² (40g)
4000 ±10 bumps
Shock Severity * ................................................................................................................................. 981m/s² (100g) for 6ms
Acceleration Severity * ...................................................................................................................... 490m/s² (50g)
*
Jackscrew fixings fully utilized
**T
he connector will function correctly using a simultaneous combination of high temperature and low air
pressure down to 300mbar.
C04011
Issue: 11
Change Note: 11874
Date: 23/11/2012
COMPONENT SPECIFICATION
C04011
3.3 MECHANICAL CHARACTERISTICS
Durability ...................................................................................................................................... 400 operations
High Temperature, Long Term (current as in 3.1) ....................................................................... 1000 hours at 85°C
High Temperature, Short Term (no electrical load) .................................................................... 250 hours at 125°C
Contact Retention in Housing (crimp products only) .................................................................. 10N min
Contact Replacement in Housing (crimp products only) ............................................................ 5 times
Contact Holding Force ................................................................................................................... 0.2N min
Insertion Force (per contact, using mating contact) ................................................................... 2.8N max, 0.5N min
Withdrawal Force (per contact, using mating contact) .............................................................. 1.8N max, 0.2N min
3.4 MATERIALS
Contact, Trio-Tek ........................................................................................................................... Beryllium Copper
Housing…………………………………………………………………………………………………….…………………... Glass Filled
Thermoplastic
Housing Flame Retardant rating .................................................................................................. UL 94 V-0
Jackscrew Hardware ..................................................................................................................... Stainless Steel
3.5 WIRE TERMINATION RANGE - TRIO-TEK CRIMP PRODUCTS ONLY
Wire Type (recommended) .......................................................................................................... BS 3G 210 Type A
Maximum Insulation Diameter .................................................................................................... Ø1.1mm
Insulation Strip Length ................................................................................................................. 2.7-3.0mm
All dimensions are nominal unless otherwise stated
Size
Conductor
Stranding Diameter
AWG
28
26
24
22
No. x
Ømm
7 x 0.12
7 x 0.15
7 x 0.20
19 x 0.15
Ømm
0.36
0.45
0.60
0.75
Area
mm
2
0.0792
0.1237
0.2199
0.3358
Circular
MIL Area
CMA
156
244
434
663
Maximum
Insulation
Diameter
Ømm
0.71
0.80
0.95
1.10
Hand Crimp
Tool Z80-255
Nest I/D
No.
26-28
22-24
Conductor Barrel
Crimp
Crimp
Height
Width
mm
0.50—0.56
0.76—0.82
mm
1.02
1.21
Minimum
Pull-Off
Force
N
9.8
18
29
45
C04011
Issue: 11
Change Note: 11874
Date: 23/11/2012
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