Application
Specification
114-93006
28/Apr/2008 Rev D
8-Position Cat6 Shielded. Modular Plug Connectors
NOTE
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in
millimeters [and inches]. Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of Category 6 Shielded Modular Plug Connector.
These requirements are applicable to hand or automatic machine terminating tools. Cables approved for
use with these connectors are round, twisted-pair cables, shielded, 23-24 AWG solid or 24-26 AWG
stranded conductors. The insulated conductor outside diameter must be between 0.80 and 1.09 [.031 and
.043], and a cable jacket outside diameter between 4.7 and 7.0 [.185 and .276].
When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to
facilitate your inquiries for information. Basic terms and features of components are provided in Figure 1.
Figure 1: Basic terms and features
©2008 Tyco Electronics AMP España, S.A.,
Barcelona (Spain)
All International Rights Reserved
* Trademark
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2. REFERENCE MATERIAL
2.1. Revision Summary
This paragraph is reserved for a revision summary of changes and additions made to this specification. The
following changes were made for this revision:
•
Updated cable jacket range, paragraph 3.2.4
•
Added two last pictures to Figure 7 (jacket end requirement).
•
Assigned Figure 11.
•
Reassigned Figure 12 to 19.
•
Replaced and updated Figure 14.
•
Added pn shields 1711393 and 336461 in table Figure 18.
2.2. Customer Assistance
Reference Base Part Numbers 1711345 and 1711346 are representative numbers of 8-position Category 6
Shielded Modular Plug Connectors. Use of these numbers will identify the product line and expedite your
inquires through a service network established to help you obtain product and tooling information. Such
information can be obtained through a local Tyco Electronics Representative (Field Sales Engineer, Field
Applications Engineer, etc).
2.3. Drawings
Customer Drawings for specific products are available from the service network. The information contained
in the Customer Drawings takes priority if there is a conflict with this specification or with any other
technical documentation supplied by Tyco Electronics.
2.4. Specifications
Product Specification 108-1990 provides test results and product performance requirements.
2.5. Instructional Material
The following list includes available instruction sheets (408-series) and customer manuals (409-series) that
provide operation, maintenance, and repair of tooling. In addition, follow the instructions and procedures
outlined in Paragraph 3.2 of this specification for product assembly procedures.
Document Number
Document Title
408-8734
Terminating Modules 791804-[] for Dual-Modular Plug Terminator 1320804-[].
408-8738
PRO-CRIMPER III Hand Tool and Die 790163-[] for EMT Modular Plug Connectors.
408-9930
PRO-CRIMPER III Hand Crimping Tool Frame Assembly 354940-[ ]
409-10010
Modular Plug Dual Terminator 1320840-[ ]
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the
connector components.
B. Shelf Life
All components products should remain in the shipping containers until ready for use to prevent
damage.
These products should be used on a first in, first out basis to avoid storage contamination.
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C. Chemical Exposure
Do not store connector components near any chemicals listed below, as they may cause stress
corrosion cracking in the product.
Alkalies
Amines
NOTE
3.2. Cable
A. Cable Specifications
1. Cable Type: Round jacketed, shielded, four twisted pairs.
2. Conductor Type:
a. Solid Conductor: 23-24 AWG.
b. Stranded Conductor: 24-26 AWG, 7-strands.
3. Conductor Insulation Outside Diameter: 0.80-1.09 [.031-.043] for any one conductor.
4. Cable Jacket Insulation Diameter: 4.7 - 7.0 [.200 - .276]
5. Shield Type: Foil and/or braid, with or without drain wire
6. Cable Pair Arrangement: The arrangement of colour-coded pairs within the cable jacket
applicable to TIA/EIA T568B wiring and the termination procedures described in this
specification is shown in Figure 3. Cable end A applies to one end of the cable and cable end B
to the opposite end. For TIA/EIA T568A wiring or termination of cables with pair arrangements
other than shown in Figure 2, contact the responsible Tyco Electronics Engineering
Department.
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfur Nitrites
Sulfur Compounds
Tartrates
Where the above environmental conditions exist, phosphor-bronze contacts are recommended if available.
Cable Filler (Optional)
Cable Filler (Optional)
Figure 2
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B. Cable Preparation
(Figure 3)
1. Slide each boot over the relevant end of the cable before the cable stripping operation.
2. Strip the cable jacket 30 - 40 [1.18 – 1.58] as shown.
CAUTION
Do not nick the insulation of the conductors or the shield of the cable
3. Fold the outside shield and drain wire (if present) back over the jacket. In case of braid and foil
together, foil must be trimmed up to 2.0 [.079] max from the jacket end. Individual pair shields
must be trimmed up to 2.0 [.079] max from the jacket end.
4. If present, cut and remove any cable filler, ripcord or plastic wrap.
5. Slide the plug shield over the cable jacket and cable shield.
CAUTION
Do not tear the cable shield. Do not slide the plug shield past the folded-back end of the cable shield
1. Slide the boot
2. Strip the cable jacket, recommended length
30–40 mm [1.18-1.58]
2 mm
3. Fold the outside shield back over the jacket,
In case of braid and foil together, foil must be
trimmed up to 2 mm max.
4. Foil of individual pair shields must be
trimmed up to max 2mm max.
5. Slide the plug shield over the cable jacket and cable shield
Figure 3: Cable preparation
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C. Cable Positioning
1. While firmly holding the cable jacket next to the stripped end, untwist the pairs as much as
possible as shown in figure 4.
Original cable twisting
Untwist the pairs as much as possible
Figure 4
2. Position the pairs according to the right Wiring. Try to avoid twisting between pairs as much as
possible. See Figure 5.
Position the pairs (according to Wiring B in this case)
Figure 5
3. While firmly holding the positioned pairs, make a preliminary cut to the pairs to help the insertion
of the conductors into the wire holder. See Figure 6.
Hold firmly the positioned pairs
Make a preliminary cut
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