Data Sheet
October 5, 2009
KW006-010 Series (Sixteenth-Brick) DC-DC Converter Power Modules:
36–75Vdc Input; 3.3Vdc to 5.0Vdc Output; 6A to 10A Output Current
RoHS Compliant
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to RoHS EU Directive 2002/95/EC with lead
solder exemption (non-Z versions)
Delivers up to 33W output power:
3.3V(10A), 5.0V(6A)
Small size and low profile:
33.0 mm x 22.9 mm x 8.75 mm
(1.30 in x 0.9 in x 0.344 in)
Industry standard DOSA footprint
Output voltage adjustment trim (-20%, +10%)
Remote On/Off, Positive logic
Remote Sense
Over-temperature protection (non-latching)
Output over-current protection (non-latching)
Output over-voltage protection (latching)
Wide operating temperature range (-40°C to 85°C)
Meets the voltage isolation requirements for
ETSI 300-132-2 and complies with and is licensed for
Basic Insulation rating per EN60950-1
CE mark meets the 2006/95/EC directive
§
Applications
Distributed power architectures
Wireless networks
Access and optical network Equipment
Enterprise Networks
Latest generation IC’s (DSP, FPGA, ASIC)
and Microprocessor powered applications
Options
Negative Remote On/Off logic
UL*
60950-1Recognized,
CSA
†
C22.2 No. 60950-1-03
Certified, and
VDE
‡
0805 (EN60950 3
rd
Edition)
Licensed
ISO** 9001 and ISO 14001 certified manufacturing
facilities
Surface Mount (Tape and Reel, -SR Suffix)
Description
The KW (Sixteenth-brick) series power modules are isolated dc-dc converters that operate over a wide input voltage
range of 36 to 75Vdc and provide a single precisely regulated output. The output is fully isolated from the input,
allowing versatile polarity configurations and grounding connections. The modules exhibit high efficiency, typical
efficiency of 87% for 3.3V/10A. These open frame modules are available in surface-mount (-SR) form.
*
UL
is a registered trademark of Underwriters Laboratories, Inc.
†
CSA
is a registered trademark of Canadian Standards Association.
‡
VDE
is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment. All of the required procedures of end-user equipment should be followed.
** ISO is a registered trademark of the International Organization of Standards
Document No: DS06-114 ver.1.32
PDF name: kw006-010.ds.pdf
Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter
Input Voltage
Continuous
Transient (100 ms)
Operating Ambient Temperature
(see Thermal Considerations section)
Storage Temperature
I/O Isolation voltage (100% Factory tested)
All
All
T
stg
-55
125
1500
°C
V
dc
All
All
All
V
IN
V
IN,trans
T
A
-0.3
-0.3
-40
80
100
85
V
dc
V
dc
°C
Device
Symbol
Min
Max
Unit
⎯
⎯
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter
Operating Input Voltage
Maximum Input Current
(V
IN
= V
IN, min
to V
IN, max
, I
O
=I
O, max
)
Input No Load Current
(V
IN
= V
IN, nom
, I
O
= 0, module enabled)
Input Stand-by Current
(V
IN
= V
IN, nom
, module disabled)
Inrush Transient
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; V
IN, min
to
V
IN, max,
I
O
= I
Omax
; See Test configuration section)
Input Ripple Rejection (120Hz)
EMC, EN55022
All
It
2
Device
All
All
All
Symbol
V
IN
I
IN,max
I
IN,No load
Min
36
Typ
48
Max
75
1.5
Unit
V
dc
A
dc
mA
40
75
All
I
IN,stand-by
3
5
mA
0.1
As
2
All
30
mA
p-p
All
50
See EMC Considerations section
dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an
integrated part of sophisticated power architectures. To preserve maximum flexibility, internal fusing is not included,
however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies
require a time-delay fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the
information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a
lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
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2
Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
Electrical Specifications
(continued)
Parameter
Output Voltage Set-point
(V
IN
=V
IN, min
, I
O
=I
O, max
, T
A
=25°C)
Output Voltage
(Over all operating input voltage, resistive load,
and temperature conditions until end of life)
Adjustment Range
Selected by an external resistor
Output Regulation
Line (V
IN
=V
IN, min
to V
IN, max
)
Load (I
O
=I
O, min
to I
O, max
)
Temperature (T
ref
=T
A, min
to T
A, max
)
Output Ripple and Noise on nominal output
(V
IN
=V
IN, nom
,I
O
= I
O, max
, T
A
=T
A, min
to T
A, max
)
(see Figure 14 for test conditions)
RMS (5Hz to 20MHz bandwidth)
Peak-to-Peak (5Hz to 20MHz bandwidth)
RMS (5Hz to 20MHz bandwidth)
Peak-to-Peak (5Hz to 20MHz bandwidth)
External Capacitance
Output Current
Output Current Limit Inception (Hiccup Mode )
(V
O
= 90% of V
O, set
)
Output Short-Circuit Current
(V
O
≤250mV)
( Hiccup Mode )
Efficiency
V
IN
= V
IN, nom
, T
A
=25°C I
O
=I
O, max ,
V
O
= V
O,set
Switching Frequency
Dynamic Load Response
(dIo/dt=1.0A/μs; V
IN
= V
IN, nom
; T
A
=25°C)
Load Change from Io= 50% to 75% or 25% to
50% of Io,max; 470µF external capacitance
(ESR
max
< 20 mΩ)
Peak Deviation
Settling Time (Vo<10% peak deviation)
All
All
V
pk
t
s
⎯
3
⎯
% V
O, set
200
⎯
⎯
μs
(* See Output Overvoltage Protection Information in the Feature Specifications and Feature Descriptions for advise on minimum
output capacitance)
All
f
sw
300
kHz
All
All
All
⎯
⎯
⎯
⎯
⎯
⎯
0.1
5
±1.0
% V
O, set
mV
% V
O, set
All
V
O,adj
-20.0
+10.0
V
dc
All
V
O
-3.0
⎯
+3.0
% V
O, set
Device
All
Symbol
V
O, set
Min
-1.5
Typ
⎯
Max
+1.5
Unit
% V
O, set
F
F
A
A
F
A
A
F
All
All
All
C
O, max
C
O, max
I
o
I
o
⎯
⎯
⎯
⎯
0*
0*
0
0
101
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
⎯
20
60
25
75
5,000
2,000
6
10
130
mV
rms
mV
pk-pk
mV
rms
mV
pk-pk
μF
μF
A
dc
A
dc
% I
o
I
O, lim
I
O, s/c
η
1
87.0
⎯
A
rms
%
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Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
Isolation Specifications
Parameter
Isolation Capacitance
Isolation Resistance
I/O Isolation Voltage
Device
All
All
All
Symbol
C
iso
R
iso
All
Min
⎯
10
⎯
Typ
120
⎯
⎯
Max
⎯
⎯
1500
Unit
pF
MΩ
V
dc
General Specifications
Parameter
Calculated MTBF Based upon Telcordia SR-332
Issue 2: Method 1 Case 3, 90% confidence
(I
O
=80%I
O, max
, T
A
=40°C, Airflow = 200 lfm)
Powered Random Vibration (V
IN
=V
IN, min
, I
O
=I
O, max
,
T
A
=25°C, 0 to 5000Hz, 10Grms)
Weight
Device
F
All
All
⎯
Min
Typ
3,765,608
90
10 (0.35)
⎯
Max
Unit
Hours
Minutes
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter
Remote On/Off Signal Interface
(V
IN
=V
IN, min
to V
IN, max
; open collector or equivalent,
Signal referenced to V
IN
(-) terminal)
Negative Logic: device code suffix “1”
Logic Low = module On, Logic High = module Off
Positive Logic: No device code suffix required
Logic Low = module Off, Logic High = module On
Device
Symbol
Min
Typ
Max
Unit
Logic Low - Remote On/Off Current
Logic Low - On/Off Voltage
Logic Threshold – change of state
Logic High Voltage – (Typ = Open Collector)
Logic High maximum allowable leakage current
(current flow sourced from the unit)
External voltage allowed on on/off pin
Turn-On Delay and Rise Times
(I
O
=I
O, max ,
V
IN
=V
IN, nom,
T
A
= 25 C)
Case 1: On/Off input is set to Logic Low (Module
ON) and then input power is applied (delay from
instant at which V
IN
= V
IN, min
until Vo=10% of Vo,set)
Case 2: Input power is applied for at least 1 second
and then the On/Off input is set from OFF to ON (T
delay
=
from instant at which V
IN
=V
IN, min
until V
O
= 10% of V
O, set
).
Output voltage Rise time (time for Vo to rise from 10%
of V
o,set
to 90% of V
o, set
, with 0 to max ext capacitance)
Output voltage overshoot – Startup
I
O
= I
O, max
; V
IN
=V
IN, min
to V
IN, max
, T
A
= 25 C
Remote Sense Range
Output Overvoltage Protection (
requires 660 µF output
capacitance to meet limits, when Output Overvoltage is caused by
internal module failure; see Feature Descriptions for further detail
)
o
o
All
All
All
All
All
I
on/off
V
on/off
V
on/off
V
on/off
I
on/off
⎯
-0.7
3
⎯
0.37
⎯
2.4
3.4
⎯
1.0
1.2
5
10
15
mA
V
V
V
μA
V
All
T
delay
―
2
5
msec
All
All
T
delay
T
rise
All
―
―
2
8
―
5
12
3
10
msec
msec
% V
O, set
% V
O, set
V
dc
V
dc
V
dc
V
dc
V
dc
All
A
F
All
All
All
All
V
O, limit
V
O, limit
V
uv/on
V
uv/off
V
hyst
5.75
3.8
⎯
24
⎯
⎯
⎯
34
27
6
7
4.6
36
⎯
⎯
Input Undervoltage Lockout
Turn-on Threshold
Turn-off Threshold
Hysterisis
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Data Sheet
October 5, 2009
KW0006-010 Series Power Modules:
36 – 75Vdc Input; 3.3 to 5.0Vdc Output; 6 to 10A Output Current
Characteristic Curves
The following figures provide typical characteristics for the KW010A0F (3.3V, 10A) at 25 C. The figures are identical
for either positive or negative remote On/Off logic.
90
o
12.0
OUTPUT CURRENT, Io (A)
10.0
8.0
6.0
4.0
2.0
0.0
20
30
40
50
60
70
O
85
EFFICIENCY,
η
(%)
80
Vin = 75V
Vin = 48V
Vin = 36V
NC
75
1.0 m/s
(200 lfm) 2.0 m/s
(400 lfm) 3.0 m/s
(600 lfm)
70
0
2
4
6
8
10
80
90
OUTPUT CURRENT, I
O
(A)
AMBIENT TEMPERATURE, T
A
C
Figure 1. Converter Efficiency versus Output Current.
Figure 4. Derating Output Current versus Local
Ambient Temperature and Airflow.
OUTPUT VOLTAGE
On/Off VOLTAGE
V
O
(V) (1V/div)
V
on/off
(V) (5V/div)
OUTPUT VOLTAGE
V
O
(V) (20mV/div)
TIME, t (1μs/div)
TIME, t (5ms/div)
Figure 2. Typical output ripple and noise (V
IN
= V
IN,NOM
,
I
o
= I
o,max
).
Figure 5. Typical Start-up Using Remote On/Off,
negative logic version shown (V
IN
= V
IN,NOM
, I
o
=
I
o,max
).
OUTPUT VOLTAGE
INPUT VOLTAGE
OUTPUT VOLTAGE
V
O
(V) (100mV/div)
OUTPUT CURRENT,
TIME, t (400
μs
/div)
V
IN
(V) (50V/div)
Io (A) (5A/div)
V
O
(V) (1V/div)
TIME, t (5ms/div)
Figure 3. Transient Response to Dynamic Load
Change from 75% to 50% to 75% of full load with an
external 470uF tantalum capacitor (dI/dt =1.0A/
μs)
.
Figure 6. Typical Start-up Using Input Voltage (V
IN
=
V
IN,NOM
, I
o
= I
o,max
).
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