Product
Specification
Connector, AMPLIMITE*, Shielded, .050 Series
1.
1.1.
SCOPE
Content
108-1228
11Mar11 Rev F
This specification covers perform ance, tests and quality requirem ents for AMPLIMITE* .050 series
product. This product consists of printed circuit board m ounted and cable applied plug and receptacle
connectors, excluding S-Bus, ACTION PIN* connectors and product intended for term ination to .025
inch centerline ribbon cable and surface m ount product.
1.2.
Qualification
W hen tests are perform ed on subject product line, procedures specified in Figure 1 shall be used. All
inspections shall be perform ed using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUM ENTS
The following TE Connectivity (TE) docum ents form a part of this specification to the extent specified
herein. Unless otherwise specified, the latest edition of the docum ent applies. In the event of conflict
between the requirem ents of this specification and the product drawing, the product drawing shall take
precedence. In the event of conflict between the requirem ents of this specification and the referenced
docum ents, this specification shall take precedence.
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3.
3.1.
109-1: Test Specification (General Requirem ents for Test Specifications)
109 Series: Test Specifications as indicated in Figure 1
114-40029: Application Specification (AMPLIMITE* .050 Series Insulation Displacem ent and
Printed Circuit Board Connectors)
501-155: Qualification Test Report (Connector, AMPLIMITE*, Shielded, .050)
REQUIREM ENTS
Design and Construction
Product shall be of the design, construction and physical dim ensions specified on the applicable product
drawing.
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
3.3.
Ratings
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Voltage: 30 volts AC per UL and CSA
Current: Signal application only, 1 am pere m axim um at 50% energized, See Figure 2.
Tem perature: -55 to 105°C
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
1 of 7
LOC B
108-1228
3.4.
Perform ance and Test Description
Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents
specified in Figure 1. Unless otherwise specified, all tests shall be perform ed at am bient environm ental
conditions per Test Specification 109-1.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Exam ination of product.
Requirem ent
Meets requirem ents of product
drawing and Application Spec 114-
40029.
ELECTRICAL
Term ination resistance.
25 m illiohm s m axim um .
TE Spec 109-6-1.
Subject m ated contacts assem bled
in housing to 50 m v m axim um open
circuit at 100 m a m axim um .
See Figure 5.
TE Spec 109-28-4.
Test between adjacent contacts of
m ated sam ples.
TE Spec 109-29-1.
Test between adjacent contacts of
m ated sam ples.
TE Spec 109-47, Condition E.
Test between adjacent circuits of
m ated sam ples.
Procedure
Visual, dim ensional and functional
per applicable quality inspection
plan.
Insulation resistance.
1000 m egohm s m inim um .
Dielectric withstanding voltage.
500 vac at sea level.
Capacitance.
3 picofarads m axim um .
MECHANICAL
Vibration, random .
No discontinuities of 1 m icrosecond TE Spec 109-21-5.
or longer duration.
Subject m ated sam ples to 7.3 G's
See Note.
rm s. 20 m inutes in each of 3
m utually perpendicular planes.
See Figures 6 and 7.
No discontinuities of 1 m icrosecond TE Spec 109-26-1, except 30 G's.
or longer duration.
Subject m ated sam ples to 30 G's
See Note.
half-sine shock pulses of 11
m illiseconds duration. 3 shocks in
each direction applied along 3
m utually perpendicular planes, 18
total shocks.
See Figures 6 and 7.
See Note.
TE Spec 109-27.
Mate and unm ate sam ples without
locking latches for 500 cycles at
m axim um rate of 800 cycles per
hour.
Physical shock.
Durability.
Figure 1 (continued)
Rev F
2 of 7
108-1228
Test Description
Mating force.
Requirem ent
Connector
Position
20 - 40
42 - 60
62 - 80
82 - 100
102 - 120
Connector
Position
20 - 40
42 - 60
62 - 80
82 - 100
102 - 120
Pounds
Maxim um
15
20
30
40
50
Pounds
Minim um
1.5
2.0
3.0
5.0
7.0
Procedure
TE Spec 109-42, Condition A.
Measure force necessary to m ate
sam ples without locking latches at
m axim um rate of 1 inch per m inute.
Unm ating force.
TE Spec 109-42, Condition A.
Measure force necessary to
unm ate sam ples without locking
latches at m axim um rate of 1 inch
per m inute.
Housing lock strength.
25 pounds m inim um .
TE Spec 109-50.
Determ ine strength of housing
locking m echanism .
ENVIRONMENTAL
Therm al shock.
See Note.
TE Spec 109-22.
Subject m ated sam ples to 25
cycles between -55 and 105°C.
TE Spec 109-23-4, Condition B.
Subject m ated sam ples to 10
cycles between 25 and 65°C at
95% RH.
TE Spec 109-43.
Subject m ated sam ples to
tem perature life at 105°C for 500
hours.
TE Spec 109-85-3.
Subject m ated sam ples to
environm ental class III for 20 days.
Hum idity-tem perature cycling.
See Note.
Tem perature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage and shall meet requirements of
additional tests as specified in Test Sequence in Figure 3.
Figure 1 (end)
Rev F
3 of 7
108-1228
RECEPTACLE
#
Denotes energized circuit
Figure 2
Current Energizing Circuit
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Exam ination
1
2
3
4(c)
Test Sequence (b)
Exam ination of product
Term ination resistance
Insulation resistance
Dielectric withstanding voltage
Capacitance
Vibration
Physical shock
Durability
Mating force
Unm ating force
Housing lock strength
Therm al shock
Hum idity-tem perature cycling
Tem perature life
Mixed flowing gas
NOTE
(a)
(b)
(c)
(d)
3
3(d)
5
6
4
2
8
10
5
6
1,9
3,7
1,5
2,4
1,5
2,4
3,7
4,8
2
1,9
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
No wires or printed circuit boards used with test sequence 4.
Precondition samples with 10 cycles durability.
Figure 3
Rev F
4 of 7
108-1228
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sam ple Selection
Sam ples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production. All test groups shall consist of num ber of sam ples specified in
Figure 4. All connectors shall have gold on contact interface. Backshells where required shall be
straight exit. Cable shall be 28 AW G (7/32) tin plated copper wire in accordance with Application
Specification 114-40029. 30 random contacts shall be selected and identified, contact selection
shall include ends of the connector. Unless otherwise specified, these contacts shall be used for all
m easurem ents.
Hardwar
e
Latches
Latches
None
None
Latches
None
Latches
Latches
Latches
Test Group Qty Position
5
1
5
5
5
2
5
5
3
5
5
4
5
50
50
50
50
50
120
120
20
50
Male
Cable plug
with backshell
Fem ale
Boardm ount
Cable
Shielded round
jacketed
Shielded round
jacketed/ribbon
Ribbon
Ribbon
Shield round
jacketed/ribbon
Ribbon
Shielded round
jacketed/ribbon
None
None
Cable plug
Panel m ount
with backshell
All plastic plug Boardm ount
All plastic plug Boardm ount
Cable plug
Panel m ount
with backshell
All plastic plug Boardm ount
Cable plug
Panel m ount
with backshell
Cable plug
Boardm ount,
with backshell
w/o board
Cable plug
Panel m ount
with backshell
Figure 4
B.
Test Sequence
Qualification inspection shall be verified by testing sam ples as specified in Figure 3.
4.2.
Requalification Testing
If changes significantly affecting form , fit or function are m ade to the product or m anufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determ ined by developm ent/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product m eets the requirem ents of Figure 1. Failures
attributed to equipm ent, test setup or operator deficiencies shall not disqualify the product. W hen
product failure occurs, corrective action shall be taken and sam ples resubm itted for qualification.
Testing to confirm corrective action is required before resubm ittal.
Rev F
5 of 7
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