9000 Series
Power Rocker and Lever Handle Switches
Features/Benefits
•
Thermoset UL 94V-0 housing
•
Rugged construction
•
Variety of actuator and
termination options
Typical Applications
•
Small equipment
•
Shut-off switch
•
RoHS compliant
UL 61058-1
Specifications
CONTACT RATING:
9201 Model:
GP (general purpose)
6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3)
3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive)
6 AMPS 30 VDC T85 10,000 cycles
9221 Model:
GP (general purpose)
10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles
5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive)
10 AMPS 30 VDC T85 10,000 cycles
ELECTRICAL LIFE: 25,000 make-and-break cycles at full load.
CONTACT RESISTANCE: Below 10 m
Ω
typ. initial @
2–4 V DC, 100 mA.
INSULATION RESISTANCE: 109
Ω
min.
DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level.
OPERATING TEMPERATURE: –30ºC to 85ºC.
SOLDERABILITY: Per MIL-STD-202F method 208D, or
EIA RS-186E method 9 (1 hour steam aging).
NOTE:
Specifications and materials listed above are for switches with standard options.
For information on specific and custom switches, consult Customer Service Center.
Materials
CASE: Diallyl phthalate (DAP) (UL 94V-0).
ACTUATOR: Nylon, black standard.
FRAME-REAR MOUNT OPTIONS: Spring steel, black.
BUSHING: Brass, nickel plated.
HOUSING: Stainless steel.
SWITCH SUPPORT: Brass or steel, matte-tin plated.
MOUNTING BRACKET: Stainless steel.
END CONTACTS: 9201 Model: Coin silver, silver plated.
9221 Model: Silver cadmium oxide.
CENTER CONTACTS: Copper alloy, silver plated
ALL TERMINALS: 9201 Model: Copper alloy, silver plated.
9221 Model: Copper alloy, matte-tin plated.
TERMINAL SEAL: Epoxy.
HARDWARE: Nut, Screw & Lockwasher: Stainless steel. Standoff:
Nylon standard, aluminum available, consult Customer
Service Center.
*Cadmium used in electrical contacts is acceptable for RoHS.
NOTE:
Any models supplied with Q contact material are RoHS compliant.
Build-A-Switch
To order, simply select desired option from each category and place in the appropriate box. Available options are shown
and described on pages G-52 through G-55. For additional options not shown in catalog, consult Customer Service Center.
Switch Function
9201
DP On-On, 6 Amps
9221
DP On-On, 10 Amps
Actuator
J1
Rocker
J2
Lever
J3
Rocker
J37
Rocker with metal frame
Terminations
Z
Solder lug (9201 only)
AV2
Vertical right angle, PC thru-hole (9201 only)
C
PC Thru-hole (9201 only)
Z4
Quick connect
Contact Material
Q
Silver
Seal
E
Epoxy
D
No Seal
Actuator Color
2
Black
1
White
3
Red
Rocker
Frame Color
2
Black
NONE
No frame color required
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
G–51
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G
9000 Series
Power Rocker and Lever Handle Switches
SWITCH FUNCTION
SWITCH FUNCTION
POS. 1
POS. 2
CONNECTED TERMINALS
POS. 1
POS. 2
NO.
POLES
MODEL NO.
RATING*
6 AMPS
10 AMPS
ON
ON
ON
2-3,5-6
2-1,5-4
DPDT
ON
SCHEMATIC
9201
DP
9221
DPDT
.140 DIA.(3,56ø)
w/ J10 actuator
1.875
(47,62)
w/ J10
actuator
1.625
(41,28)
w/ J10
actuator
Part number shown: 9201J1ZQE2
Terminal Nos.
Molded On Side Of Case
All 9000 Series models meet international dimensional and electrical requirements.
* See CONTACT MATERIAL, page G-54, for complete ratings.
9221 model must be ordered with Z4 terminations and D seal option.
ACTUATOR COLOR
ACTUATOR–PANEL MOUNT
ACTUATOR
OPTION
CODE
ACTUATOR
COLOR
BLACK
WHITE
RED
J1
ROCKER
2
1
3
Finish: Matte. Other colors, custom actuator
markings and legends available, consult
Customer Service Center.
NOTE:
Hardware: two each—mounting screws, nuts,
lockwashers and standoffs for 1/8 inch
thick panel are supplied standard on all switches with
panel mounting brackets. Actuators available separate-
ly, see page G-55. Hardware available separately, see
Technical Data section of this catalog.
J2
PANEL MOUNTING
LEVER
Rocker
G
G–52
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
www.ck-components.com
9000 Series
Power Rocker and Lever Handle Switches
ACTUATOR COLOR
ACTUATOR–PANEL MOUNT
J3
ROCKER
ACTUATOR
OPTION
CODE
ACTUATOR
COLOR
BLACK
WHITE
RED
2
1
3
PANEL MOUNTING
Actuator finish: Matte. Other colors, custom
actuator markings and legends available,
consult Customer Service Center.
NOTE:
Actuators available separately, see
page G–55. Hardware: two each—mounting
screws, nuts, lockwashers and standoffs for
1/8 inch thick panel are supplied standard on
all switches with panel mounting brackets.
Hardware available separately, see Technical
Data section of this catalog.
ACTUATOR COLOR
ACTUATOR–REAR MOUNT
J37
ROCKER WITH METAL FRAME
ACTUATOR
FRAME COLOR
.313
(7,95)
OPTION
CODE
ACTUATOR
COLOR
BLACK
WHITE
RED
2
1
3
OPTION
CODE
FRAME COLOR
BLACK
2
Actuator finish: Matte. Frame finish: Gloss.
Other colors, custom actuator markings
and legends available, consult Customer
Service Center.
PANEL
MOUNTING
Not available with AV2 termination.
NOTE:
Actuators & frames available separately,
see page G-55. Hardware: two each—mounting
screws, nuts, lockwashers and standoffs for 1/8
inch thick panel are supplied standard on all
switches with panel mounting brackets. Hardware
available separately, see Technical Data section of
this catalog.
TERMINATIONS
Z
SOLDER LUG
C
PC THRU-HOLE
PC MOUNTING
Z4
QUICK CONNECT
Rocker
9201 and 9221
NOTE:
Only termination available with 9221 model. Must be ordered with
D seal option. Mating terminal standard Nema .187" quick connect.
9201 Only
9201 Only
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
G–53
www.ck-components.com
G
9000 Series
Power Rocker and Lever Handle Switches
TERMINATIONS
AV2
VERTICAL RIGHT ANGLE, PC THRU-HOLE
Terminal Nos. Molded
On Side of Case
9201J1AV2QE2
Vertical Actuation
DPDT
9201 Only
NOTE:
Terminal bend radii and lead-in manufacturing option.
Terminal spacing greater than 3mm at all points.
CONTACT MATERIAL
OPTION
CODE
MODEL
CONTACT MATERIAL
TERMINAL
PLATING
RATINGS
GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3)
3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive) 6 AMPS 30 VDC T85 10,000 cycles
GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles
5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive) 10 AMPS 30 VDC T85 10,000 cycles
9201
SILVER
1,2
SILVER CADMIUM OXIDE
3,4,6
SILVER OR TIN
2,5
TIN
5
Q
9221
* Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications.
1 END CONTACTS: Coin silver, silver plated.
2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated.
3 END CONTACTS: Silver cadmium oxide.
4 CENTER CONTACTS: Copper alloy, silver plated.
5 Z4 TERMINALS ONLY: Copper alloy, tin plated.
6 Cadmium used for electrical contacts is acceptable for RoHS.
NOTE:
Any models supplied with Q contact material is RoHS compliant.
9221 model must be ordered with Z4 terminations and D seal option.
All 9000 Series models meet international dimensional and electrical requirements.
SEAL
E
EPOXY SEAL
D
NO EPOXY SEAL
Rocker
Not available with 9221 model or Z4 terminations.
Must be ordered with 9221 model and Z4 termination.
G
G–54
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
www.ck-components.com
9000 Series
Power Rocker and Lever Handle Switches
AVAILABLE HARDWARE
Panel mounting hardware for rocker and lever handle switches is
available separately. Mounting hardware consists of two screws,
two nuts, two standoffs and two lockwashers per switch, and is
available for panel thicknesses of 1/16, 3/32 and 1/8 inch.
See part numbers below.
TYPICAL ASSEMBLY
SCREW
PANEL THICKNESS
STAND-OFF
LENGTH
STAND-OFF
LOCKWASHER
NUT
J1 & J2 actuators
PART NO.
761101000
761102000
761103000
PANEL THK.
1/16 IN. (1,59)
3/32 IN. (2,38)
1/8 IN. (3,18)
STANDOFF LENGTH
.295 (7,49)
.264 (6,71)
.233 (5,92)
J1 Actuator
J2 Actuator
J3, J37 Actuators
PART NO.
PART NO.
PART NO.
WHITE
BLACK
RED
776A01000
WHITE
776A02263
BLACK
776A03000
RED
Material: Nylon
Finish: Matte
Frame for J37 Actuators
760501000
760502263
760503000
Material: Nylon
Finish: Matte
766601000
766602263
766603000
Material: Nylon
Finish: Matte
WHITE
BLACK
RED
NOTE:
Additional nuts, screws and lockwashers available separately,
see Technical Data section of this catalog.
Other colors available, consult Customer Service Center.
PART NO.
445400746
BLACK ENAMEL
Material: Spring Steel
Rocker
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
G–55
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G
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