Product Specification
108-60034
AMP Connector
USB Consortium, Plug & Receptacle
Lead Free Version
1.
1.1
Scope:
Contents:
This specification covers the requirements for product performance, test methods and quality
requirements of AMP*
Universal Serial Bus(USB)
consortium plug and receptacle connectors.
These connectors are mounted plug and printed circuit board mounted receptacle connectors.
1.2
Qualification:
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
2.
Applicable Documents
The following documents form a part of this specification to the extent specified herein. In the event
of conflict between the requirements of this specification and the product drawing, the product
drawing shall take precedence. In the event of conflict between the requirements of this specification
and referenced documents, this specification shall take precedence.
2.1
AMP Specifications:
A. 109-1:
B. 109 Series :
General Requirements for Test Specifications
Test Specifications as indicated in Figure 1. (Comply with
MIL-STD-202, MIL-STD-1344 and EIA RS-364)
C. Corporate Bulletin 401-76:
Cross-reference between AMP Test Specifications and Government
or Commercial Documents
D. 114-40054:
E. 501-60007:
Application Specification.
Qualification Test Report
DR
CHK
APP
C. WANG
S. YAO
I. ENOMOTO
NO
Tyco Electronics
AMP Shanghai Ltd
108-60034
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Change the material
DIST
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REVISION RECORD
T .Z
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17
DATE
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TITLE
AMP Connector, USB Consortium, Plug & Receptacle
Lead Free Version
ASHL-0004-ES REV
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3. Requirements:
3.1
Design and Construction:
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
3.2
Materials:
A. Contact:
(1)
Plug: Copper alloy: gold over palladium nickel plating on contact area, tin plating on
solder area, all over nickel plating or gold plating on contact area, tin plating on
solder area, all over nickel plating
(2)
Receptacle: Copper alloy: gold over palladium nickel plating on contact area, tin
plating on solder area, all over nickel plating or gold plating on contact
area, tin plating on solder area, all over nickel plating
B. Housing:
A
B
C. Shell:
A
B
3.3
Ratings:
A. Voltage Rating
B. Current Rating
C. Temperature Rating:
: 30 vac (rms)
: Signal application only,1 ampere maximum per contact
-55°C to +85°C unless limited by cable or overmold
Plug:
Receptacle:
Steel ,bright tin over copper
Stainless Steel , bright tin
Plug :
Receptacle:
Thermoplastic, black, 130
°C,
UL94V-0
Thermoplastic, black, 130
°C,
UL94V-0
3.4
Performance Requirements and Test Descriptions:
The product shall be designed to meet the electrical, mechanical and environmental performance
requirements specified in Fig.1. Unless otherwise specified all tests shall be performed at ambient
environmental conditions per AMP Specification 109-1
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AMP Shanghai Ltd
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3.5
Para.
3.5.1
Test Requirements and Procedures Summary:
Test Items
Examination of Product
Requirements
Meets requirements of product drawing
and AMP Spec 114-40054.
Electrical Requirements
Procedures
Visually, dimensionally and
functionally inspected per applicable
inspection plan
3.5.2
Termination Resistance
R=10 mΩ Max.
AMP Spec 109-6-6
Subject mated contact assembled in
housing to 20 mv maximum open
circuit at 100 ma maximum
See figure 3
AMP Spec 109-28-4
Test between the adjacent contacts
of mating and unmating samples
AMP Spec 109-29-1
Test between the adjacent contacts
of mating and unmating samples
AMP Spec 109-47
Test between the adjacent contacts
of unmating samples at 1KHZ
3.5.3
Insulation Resistance
1000 MΩ Min.
3.5.4
Dielectric Withstanding
voltage
Capacitance
750 vac at sea level
1 minute hold with no breakdown
or flashover
2 picofarads maximum
3.5.5
3.5.6
Vibration Random
Mechanical Requirements
No electrical discontinuities greater
than 1 microsecond shall occur.
See Note
No electrical discontinuity greater than
1 microsecond shall occur.
See Note
3.5.7
Physical Shock
AMP Spec 109-21-5
Subject mated connectors to 5.35
G’s rms .15 minutes in each of 3
mutually perpendicular planes
See Figure 4
AMP Spec 109-26-1
Except 30 G’s
Subject mated connectors to 30 G’s
half-sine shock pulses of 11
millisecond duration; 3 shocks in
each direction applied along the 3
mutually perpendicular planes, total
18 shocks;
See figure 4
AMP Spec 109-42
Condition A
Measure force necessary to mate
samples at maximum rate of 12.5
mm a minute.
3.5.8
Mating Force
35 N maximum
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Para.
3.5.9
Test Items
Unmating Force
Requirements
10 N minimum
Procedures
AMP Spec 109-42
Condition A
Measure force necessary to unmate
samples at maximum rate of 12.5 mm per
minute.
AMP Spec 109-46
Apply axial load 25 N to cable
3.5.10
Cable Retention Force
Cable shall not dislodge from
crimp
3.5.11
Durability
See Note
AMP Spec 109-27
Mate and unmate samples for 1500 cycles
at maximum rate of 200 cycles per hour
3.5.12
Solder ability
Solderable area shall have
minimum of 95%solder coverage
AMP Spec 109-11-1
Subject surface mount samples to Solder
ability.
AMP Spec 109-11-1
Subject through hole samples to Solder
ability.
Environmental Requirements
3.5.13
Thermal Shock
See Note
AMP Spec 109-22
Subject mated samples to 25 cycles
between -55
o
C and +85
o
C.
AMP Spec 109-43
Subject mated samples to temperature life
at 85
o
C for 315 hours
AMP Spec 109-23-3
Condition B
Subject samples to 10 ,24 hours cycles
between 25
o
C and 65
o
C at 95% R.H.
3.5.14
Temperature life
See Note
3.5.15
Humidity-Temperature
Cycling
See Note
3.5.16
Mixed flowing Gas
See Note
AMP Spec 109-85-2
Subject mated samples to Environmental
class !for 14 days.
NOTE
Shall meet visual requirement, show no physical damage and shall meet requirement of additional tests
as specified in Test Sequence in Figure 2.
Figure 1 (end)
Tyco Electronics
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3.6
Product Qualification and Requalification Test Sequence
Test Group(a)
Test of Examination
1
2
3
4
5
Test Sequence (b)
Examination of Product
Termination Resistance
Insulation Resistance
Dielectric Withstanding Voltage
Capacitance
Solder ability
Vibration
Physical Shock
Durability
Mating Force
Unmating force
Cable Retention
Thermal Shock
Humidity-Temperature Cycling
Temperature Life
Mixed flowing gas
(a) See Para 4.1.A.
(b) Numbers indicate sequence in which tests are performed
(b) Precondition samples with 10 cycles durability
Figure 2
4
4.1
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Sample shall be prepared in accordance with applicable Instruction Sheet and shall be selected
at random from current production Test group 1,2,3and 4 shall each consist of minimum of 8
connectors. Test group 5 shall consist of a minimum of 8 printed circuit board receptacles
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AMP Shanghai Ltd
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3(c)
5
6
4
2
8
9
5
6
1, 10
3,7
1, 5
2.4
1, 5
2.4
3, 7
4, 8
2
2
1, 9
1, 3
NOTE
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