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1 of 6
108-1836
Test Description
Initial examination of product.
Requirement
Meets requirements of product
drawing.
Meets visual requirements.
ELECTRICAL
Termination resistance.
20 milliohms maximum.
EIA-364-23.
Subject specimens to 100
milliamperes maximum and 20
millivolts maximum open circuit
voltage.
See Figure 3.
EIA-364-21.
Test between adjacent contacts of
mated specimens.
EIA-364-20, Condition I.
1500 volts AC at sea level.
Test between adjacent contacts of
mated specimens.
Procedure
EIA-364.
Visual and dimensional (C of C)
inspection per product drawing.
EIA-364.
Visual inspection.
Final examination of product.
Insulation resistance.
1000 megohms initial.
100 megohms final.
1 minute hold with no breakdown,
flashover, or 0.5 milliampere
maximum leakage.
Dielectric withstanding voltage.
Temperature rise vs current.
30° maximum temperatur e rise at EIA-364-70, Method 1.
C
specified current (100% energized). Stabilize at a single current level
until 3 readings at 5 minute intervals
Wire Size Connector Amperes
are within 1°
C.
(AWG)
Position
20
2 to 6
5
20
8 to 24
4.25
28
2 to 20
2
28
22 to 24
1.8
MECHANICAL
Solderable area shall have a
minimum of 95% solder coverage.
EIA-364-52,
Category 3 For thru-hole.
EIA-638 for surface mount.
Subject contacts to solderability.
TEC-109-201
Subject contacts to reflow soldering.
Crimp Tensile
(kg [lb] minimum)
7.95 [17.5]
5.00 [11]
3.60 [7.9]
2.05 [4.5]
1.40 [3.1]
0.77 [1.7]
EIA-364-8.
Determine crimp tensile at a
maximum rate of 25 ± 6 mm [0.98 ±
0.24 in] per minute.
Solderability, dip test.
Heat Resistance to Reflow
Soldering.
Crimp tensile.
See note
Wire Size
(AWG)
20
22
24
26
28
30
Figure 1 Cont.
Rev E
2
of 6
108-1836
Test Description
Vibration, random.
Requirement
Procedure
Mechanical shock.
No discontinuities of 1 microsecond EIA-364-28, Test Condition VII,
or longer duration.
Condition D.
See Note.
Subject mated specimens to 3.10
G's rms between 20-500 Hz. 15
minutes in each of 3 mutually
perpendicular planes.
See Figure 4.
No discontinuities of 1 microsecond EIA-364-27, Method A.
or longer duration.
Subject mated specimens to 50 G's
See Note.
half-sine shock pulses of 11
milliseconds duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Figure 4.
See Note.
EIA-364-9.
Mate and unmate specimens for 30
cycles for tin plated specimens, 75
cycles for 15 µin gold plated
specimens, and 150 cycles for 30
µin gold plated specimens at a
maximum rate of 500 cycles per
hour.
EIA-364-29.
Apply an axial load of 1.4 kg [3.1 lb]
to contacts at a rate of 0.45 kg [1 lb]
per second and hold for 6 seconds.
EIA-364-29.
Apply an axial load of 1.81 kg [4 lb]
to contacts at a rate of 0.45 kg [1 lb]
per second and hold for 6 seconds.
TE Spec 109-41.
Measure force necessary to insert
crimped contacts into housing.
EIA-364-13.
Measure axial force necessary to
mate specimens without locking
latches at a maximum rate of 5.08
mm [.2 in] per minute.
EIA-364-13.
Measure axial force necessary to
unmate specimens without locking
latches at a maximum rate of 12.7
mm [.5 in] per minute.
EIA-364-98.
Determine housing lock strength at
a maximum rate of 12.7 mm [0.5 in]
per minute.
Durability.
Header contact retention.
Contact shall not dislodge.
See Note.
Crimp contact retention.
Contact shall not dislodge.
See Note.
Crimp contact insertion force.
0.7 kg [1.5 lb] maximum.
See Note.
0.7 kg [1.5 lb] maximum per
contact.
Mating force (contacts only).
Unmating force (contacts only).
0.07 kg [0.15 lb] minimum per
contact.
Housing lock strength.
2.7 kg [6 lb] minimum.
Figure 1 Cont.
Rev E
3
of 6
108-1836
Test Description
Thermal shock.
See Note.
Requirement
ENVIRONMENTAL
EIA-364-32, Test Condition VIII.
Subject specimens to 5 cycles
between -40 and 105°
C.
EIA-364-31, Method III.
Subject specimens to 10 cycles (10
days) between 25 and 65° at 80 to
C
100% RH.
EIA-364-17, Method A, Test
Condition 4, Test Time Condition C.
Subject mated specimens to 105°
C
for 500 hours.
EIA-364-65, Class IIA.
Subject mated specimens to
environmental Class IIA for 20 days.
Procedure
Humidity/temperature cycling.
See Note.
Temperature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in
Figure 2.
Figure 1 (end)
Rev E
4
of 6
108-1836
1.1.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
Initial examination of product
Termination resistance
Insulation resistance
Dielectric withstanding
lt
Temperature rise vs current
Solderability, dip test
Heat Resistance to Reflow
Soldering
Crimp tensile
Vibration, random
Mechanical shock
Durability
Header contact retention
Crimp contact retention
Crimp contact insertion force
Mating force (contacts only)
Unmating force (contacts
l )
Housing lock strength
Thermal shock
Humidity/temperature cycling
Temperature life
Mixed flowing gas
Final examination of product
NOTE
a.
Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. All test groups shall each consist of a minimum
of 5 specimens.
b.
Numbers indicate sequence in which tests are performed.
c.
Test omitted when testing wire-to-wire connectors.
d.
The fourth test in this sequence will be either humidity/temperature cycling for tin plated
specimens or mixed flowing gas for gold plated specimens. Precondition specimens with 10
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