AMPLIMITE Connectors, Series 90
Series 90 Connectors
Insert Arrangements
15 Position, Shell Size 1
MS 18273-2
26 Position, Shell Size 2
MS 18274-2
78 Position, Shell Size 5
MS 18277-2
44 Position, Shell Size 3
MS 18275-2
104 Position, Shell Size 6
MS 14004-1
62 Position, Shell Size 4
MS 18276-2
Note:
Mating face of plug shown: receptacle is mirror image.
5
Pin and Socket Connectors
Performance Specifications
All Series 90 AMPLIMITE military connectors conform to the latest amendments of military
specification MIL-DTL-24308. For more detailed information, refer to MIL-DTL-24308.
All Series 90 connectors are designed for a -67°F to 257°F [-55°C to +125°C]
temperature range.
The following is a list of technical documents that cover the application and performance of
AMPLIMITE Series 90 military connectors, contacts, tooling and accessories.
Military Specifications
MIL-DTL-24308
Connectors, Electric, Rectangular, Miniature Polarized Shell, Rack and
Panel, General Specifications for
MIL-C-39029
Contacts, Electrical Connector, General Specification for
NASA Specification
GSFC-S-311-P-4
Technical Documents List
Non-Magnetic Connectors, General Specification for
AMP Instruction Sheets
408-7516
AMP Application Tooling for MIL-C-39029 Contacts
408-7610
Application and Maintenance for AMP Hand Crimping Tool 90294-1
408-7508
AMP Insertion/Extraction Tools 91067-1, 91067-2 and 91067-3
408-7837
AMP Female Screwlock Kit 205817-8 and AMP Male Screw/Retainer
Kit 211883-5
5127
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMPLIMITE Connectors, Series 90
Size 22 Crimp Contacts for Series 90 Connectors (MIL-C-39029)
Size 22 Crimp, Snap-In
Contacts .030 [0.76]
Pin Diameter
Material and Finish
Pin, Socket Body
— Copper alloy,
plated gold over nickel underplate
Socket Hood
— Passivated stainless
steel
Pin
M39029/58-360
(Supersedes M24308/13-1)
Socket
M39029/57-354
(Supersedes M24308/12-1)
Wire Size
Range
AWG
[mm
2
]
Ins. Dia.
(Max.)
.054
1.38
Tape Mounted
Contacts
1
Contact
Configuration
AMP
Part No.
Pin
Socket
204370-5
204351-2
22-28
1
0.4-0.8
Loose Piece
Contacts
Military
AMP
Part No.
Part No.
(M39029/)
58-360
204370-2
57-354
204351-1
Hand Tool
Tool No. Positioner No.
(M22520/)
(M22520/)
02-01
02-01
02-09
02-06
Contact
Color Bands
orange, blue, black
orange, green, yellow
Tape mounted contacts are used in the AMP-TAPEMATIC Stripper/Crimper Machine Part Number
599406-7
(page 5142).
Notes:
1. These contacts are used in Series 90 military connectors.
2. Insertion/Extraction Tool Part Number
91067-1
(Military Part Number
M81969/1-04)
is used to install and remove pin and socket contacts.
3. See AMP Instruction Sheet 408-7516 for wire length, tool and selector settings.
4. Color bands are read in the direction of terminal (wire barrel) end to mating end.
Size 22 Crimp Contacts for Series 90 Connectors (Industrial Grade)
Size 22 Crimp, Snap-In
Contacts .030 [0.76]
Pin Diameter
Material and Finish
Pin Body
— Copper alloy with
.000050–.000100 [0.00127–0.00254]
gold plate over .000050–.000150
[0.00127–0.00381] nickel underplate
Pin
Wire Size
Range
AWG
[mm
2
]
22-28
1
Ins. Dia.
(Max.)
.054
1.38
Contact
Configuration
Pin
Socket
Tape Mounted
Contacts
1
Part No.
1218699-2
—
Loose Piece
Contacts
Part No.
1218699-1
—
0.4-0.8
Hand Tool
Tool No.
Positioner No.
(M22520/)
(M22520/)
02-01
02-09
—
—
Tape mounted contacts are used in the AMP-TAPEMATIC Stripper/Crimper Machine Part Number
599406-7
(page 5142).
Notes:
1. These contacts are used in Series 90 connectors.
2. Insertion/Extraction Tool Part Number
91067-1
(Military Part Number
M81969/1-04)
is used to install and
remove pin and socket contacts.
3. See AMP Instruction Sheet 408-7516 for wire length, tool and selector settings.
5128
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMPLIMITE Connectors, Series 90
Size 22 Posted Contacts for Series 90 Connectors
Size 22 Posted Contacts
Material and Finish
Pin and Socket Body
— Leaded nickel
copper or beryllium copper
Socket Hood
— See chart below
Pin
(See drawing No. 207683
for latest configurations)
Pin and Socket
Insertion/Extraction Tool
AMP Part Number 91067-1 or
MIL Part Number M81969/1-04
Insertion tip, for replacement
Part Number 126237-1
Extraction tip, for replacement
Part Number 126195-2
Notes:
1. Contacts on this page can be used
with connectors on pages 5130-
5134, 5140. See page 5145 for
PCB layouts.
2. Mating End of pin and socket
complies with MIL-C-39029.
Socket
(See drawing No. 207684
for latest configurations)
5
Pin and Socket Connectors
Socket Hood
Material and Finish
Brass or Beryllium copper with
.000050–.000100 [0.00127–0.00254]
thick gold plate over
.000100–.000250 [0.00254–0.00635]
thick copper underplate
Post
Diameter
± .002 [± .050]
.018
0.46
Post
Extension
C ± .025 [± 0.63]
.175
4.45
.275
6.99
.525
13.34
.275
6.99
.275
6.99
.525
13.34
.175
4.45
Pin
Part Nos.
Socket
207684-3
207684-1
207684-2
Contact
Plating
Pin
Socket
.000050–.000100
.000050–.000100
[0.00127–0.00254]
[0.00127–0.00254]
thick gold plate over
thick gold plate over
.000100–.000150
.000100–.000250
[0.00254–0.00381]
[0.00254–0.00635]
thick copper underplate thick copper underplate
.000050–.000100 [0.00127–0.00254]
thick gold plate over
.000050–.000150 [0.00127–0.00381]
thick nickel underplate
.000050–.000100 [0.00127–0.00254]
thick gold plate over
.000050–.000150 [0.00127–0.00381]
thick nickel underplate
.000050–.000100 [0.00127–0.00254]
thick gold plate over
.000200–.000250 [0.00508–0.00635]
thick nickel underplate
207683-6
207683-2
207683-4
.025
0.64
207683-8
207684-4
Passivated Stainless Steel
—
207683-9
207684-5
—
Passivated Stainless Steel
.018
0.46
1-207683-1
—
—
.375
Max.
[9.53]
Ref.
C
Post extension when used in a standard connector
5129
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMPLIMITE Connectors, Series 90
Crimp Plugs, Series 90, High Density Connectors
(MIL Qualified)
Material and Finish
Shell
— Steel, cadmium plated
Insert
— Approved material per
MIL-DTL-24308
Retention Clips
— Stainless steel
or copper alloy
± .005
A
[± 0.13]
L
± .005
[± 0.13]
± .010
[± 0.25]
B
(Inside)
(Inside)
.120
± .005
Dia.
[3.05
± 0.13
] 2 Holes
H
± .015
[± 0.38]
J
± .010
[± 0.25]
(Industrial Grade)
Material and Finish
Shell
— Steel, zinc plated
Insert
— Polyphenylene Sulfide (PPS)
Retention Clips
— Stainless steel or
copper alloy
Mating Face
K
± .010
[± 0.25]
C
± .005
[± 0.13]
D
± .015
[± 0.38]
F
± .006
[± 0.15]
.086–.091
[2.18–2.31] Dia.
.031
± .005
[0.79
± 0.13
]
.130
Max.
[3.30]
Related Product Data
Cavity Identification
— page 5127
Contacts
— pages 5128, 5129
Mounting, Mating Dimensions
—
page 5143
Accessories
— pages 5148-5150
.070
Max.
[1.78]
.375
[9.53]
Max.
.031
± .005
[0.79
± 0.13
]
.008
± .004
Overall
Float For Misalignment [0.2
± 0.10
] Free Float
G
± .010
[± 0.25]
Floating Bushing
Dual Mount
Attention: MIL Qualified
Connector marking
Connector marking may differ from
package marking. All connectors marked
per MIL-DTL-24308.
MIL Qualified
No. of
Contact
Pos.
(Shell
Size)
15
(1)
26
(2)
44
(3)
62
(4)
78
(5)
104
(6)
Dimensions
D
F
G
Standard Mount
Military
AMP
Part No.
2
Part No.
M24308/
4-264F
4-11F
4-265F
4-12F
4-266F
4-13F
4-267F
4-14F
4-268F
4-15F
4-269F
4-16F
204501-1
204513-2
204503-1
204515-2
204505-1
204517-2
204507-1
204519-2
204509-1
204521-2
204511-1
204523-2
Floating
Bushing Mount
Military
AMP
Part No.
Part No.
M24308/
4-329F
204525-1
4-307F
204537-2
4-330F
204527-1
4-308F
204539-2
4-331F
204529-1
4-309F
204541-2
4-332F
204531-1
4-310F
204543-2
4-333F
204533-1
4-311F
204545-2
4-334F
204535-1
4-312F
204547-2
Description
Industrial
Grade
3
Standard
Mount
Part No.
1218746-1
—
1218746-2
—
1218746-3
—
1218746-4
—
1218746-5
—
1218746-6
—
A
B
C
H
J
K
L
.666 .329 .984 1.213 .235 .759 .494 .422 .030 .422
16.92 8.36 24.99 30.81 5.97 19.28 12.55 10.72 0.76 10.72
.994 .329 1.312 1.541 .235 1.083 .494 .422 .030 .422
25.25 8.36 33.32 39.14 5.97 27.51 12.55 10.72 0.76 10.72
1.534 .329 1.852 2.088 .230 1.625 .494 .422 .039 .426
38.96 8.36 47.04 53.04 5.84 4.13 12.55 10.72 0.99 10.82
2.182 .329 2.500 2.729 .230 2.272 .494 .422 .039 .426
55.42 8.36 63.5 69.32 5.84 57.7 12.55 10.72 0.99 10.82
2.079 .441 2.406 2.635 .230 2.178 .605 .534 .039 .426
52.81 11.2 61.11 66.93 5.84 55.32 15.37 13.56 0.99 10.82
2.212 .503 2.500 2.729 .230 2.302 .668 .596 .039 .426
56.18 12.78 63.5 69.32 5.84 58.47 16.97 15.14 0.99 10.82
Plug only
Plug with pins
1
Plug only
Plug with pins
1
Plug only
Plug with pins
1
Plug only
Plug with pins
1
Plug only
Plug with pins
1
Plug only
Plug with pins
1
Notes:
See pages 5151 through 5155 (military to AMP Part Number cross reference) for additional part numbers.
1
Size 22 sockets supplied with receptacles are loose piece.
Notes:
2
“F” is stamped on connectors following
M24308
part number as required. “F” designates cadmium shell plating.
Notes:
3
Meets requirements of MIL-DTL-24308.
5130
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMPLIMITE Connectors, Series 90
Crimp Receptacles, Series 90, High Density Connectors
(MIL Qualified)
Material and Finish
Shell
— Steel, cadmium plated
Insert
— Approved material per
MIL-DTL-24308
Retention Clips
— Stainless steel or
copper alloy
B
A
± .005
[± 0.13]
.429
± .010
[10.9
± 0.25
]
Dia.
.120
±.005
[3.05
±0.13
] 2 Holes
F
± .015
[± 0.38]
(Outside)
G
± .010
[± 0.25]
(Industrial Grade)
Material and Finish
Shell
— Steel, zinc plated
Insert
— Polyphenylene Sulfide (PPS)
Retention Clips
— Stainless steel or
copper alloy
± .005
[± 0.13]
(Outside)
Mating Face
H
± .010
[± 0.25]
C
± .005
[± 0.13]
± .015
D
[± 0.38]
.243
± .005
[6.17
± 0.13
]
.086–.091
Dia.
[2.18–2.31]
.031
± .005
[0.79
± 0.13
]
.130
Max.
[3.30]
.375
[9.53]
Max.
.031
± .005
[0.79
± 0.13
]
Float For Misalignment
.008
± .004
Overall
[0.2
± 0.10
] Free Float
.070
Max.
[1.78]
Related Product Data
Cavity Identification
— page 5127
Contacts
— pages 5128, 5129
Mounting, Mating Dimensions
—
page 5143
Accessories
— pages 5148-5150
E
± .010
[± 0.25]
Floating Bushing
Dual Mount
5
Pin and Socket Connectors
Attention: Connector marking
Connector marking may differ from
package marking. All connectors marked
per MIL-DTL-24308.
Clinch Nut Mount
MIL Qualified
No. of
Contact
Pos.
(Shell
Size)
15
(1)
26
(2)
44
(3)
62
(4)
78
(5)
104
(6)
Dimensions
D
E
Standard Mount
Military
AMP
Part No.
2
Part No.
M24308/
2-286F
2-11F
2-287F
2-12F
2-288F
2-13F
2-289F
2-14F
2-290F
2-15F
2-291F
2-16F
204500-1
204512-2
204502-1
204514-2
204504-1
204516-2
204506-1
204518-2
204508-1
204520-2
204510-1
204522-2
Floating
Bushing Mount
Military
AMP
Part No. Part No.
M24308/
2-297F 204524-1
2-28F
204536-2
2-298F 204526-1
2-29F
204538-2
2-299F 204528-1
2-30F
204540-2
2-300F 204530-1
2-31F
204542-2
2-301F 204532-1
2-32F
204544-2
2-302F 204534-1
2-33F
204546-2
Description
Industrial
Grade
3
Clinch Nut
Mount
Part No.
1218747-1
—
1218747-2
—
1218747-3
—
1218747-4
—
1218747-5
—
1218747-6
—
A
B
C
F
G
H
.643
16.33
.971
24.66
1.511
38.38
2.159
54.84
.311
7.9
.311
7.9
.311
7.9
.311
8.36
.984 1.213 .759 .494 .422
24.99 30.81 19.28 12.55 10.72
1.312 1.541 1.083 .494 .422
33.32 39.14 27.51 12.55 10.72
1.852 2.088 1.625 .494 .422
47.04 53.04 41.3 12.55 10.72
2.500 2.729 2.272 494 .422
63.5 69.32 57.7 12.55 10.72
.030
0.76
.030
0.76
.039
0.99
.039
0.99
.039
0.99
.039
0.99
2.064 .423 2.406 2.635 2.178 .605 .534
52.43 10.74 61.11 66.93 55.32 15.37 13.56
2.189 .485 2.500 2.729 2.302 .668 .596
55.6 12.32 63.5 69.32 58.47 16.97 15.14
Recept. only
Recept. with sockets
1
Recept. only
Recept. with sockets
1
Recept. only
Recept. with sockets
1
Recept. only
Recept. with sockets
1
Recept. only
Recept. with sockets
1
Recept. only
Recept. with sockets
1
Notes:
See pages 5151 through 5155 (military to AMP Part Number cross reference) for additional part numbers.
1
Size 22 sockets supplied with receptacles are loose piece.
Notes:
2
“F” is stamped on connectors following
M24308
part number as required. “F” designates cadmium shell plating.
Notes:
3
Meets requirements of MIL-DTL-24308.
5131
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
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