Product
Specification
NETCONNECT* Toolless Jacks
1.
1.1.
SCOPE
Content
108-1916
11Mar11 Rev C
This specification covers perform ance, test and quality requirem ents for NETCONNECT* toolless jacks.
These assem blies are designed for installation into various face plates, surface m ount boxes, panels,
and other sim ilar type fittings. They incorporate IDC term inals for term inating both shielded and
unshielded twisted pair com m unications cable. Toolless jacks will accom m odate 22 to 24 AW G solid
conductors and 24 AW G stranded conductors. The m axim um conductor insulation diam eter is 1.14 m m
[0.045 in].
1.2.
Qualification
W hen tests are perform ed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be perform ed using the applicable inspection plan and product drawing.
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was com pleted in Feb00. Additional testing
using 24 AW G stranded conductors was com pleted in Aug01. The Qualification Test Report num ber for
this testing is 501-505. This docum entation is on file at and available from Engineering Practices and
Standards (EPS).
2.
APPLICABLE DOCUM ENTS
The following TE Connectivity (TE) docum ents form a part of this specification to the extent specified
herein. Unless otherwise specified, the latest edition of the docum ent applies. In the event of conflict
between the requirem ents of this specification and the product drawing, the product drawing shall take
precedence. In the event of conflict between the requirem ents of this specification and the referenced
docum ents, this specification shall take precedence.
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3.
3.1.
109-1: General Requirem ents for Test Specifications
109 Series: Test Specifications as indicated in Figure 1
408-4542: Instruction Sheet
501-505: Qualification Test Report
REQUIREM ENTS
Design and Construction
Product shall be of the design, construction and physical dim ensions specified on the applicable product
drawing.
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-1916
3.3.
Ratings
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3.4.
Voltage: 150 volts AC
Current: Signal application only
Tem perature: -10 to 70°C
Perform ance and Test Description
Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents
specified in Figure 1. Unless otherwise specified, all tests shall be perform ed at am bient environm ental
conditions per Test Specification 109-1.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Requirem ent
Meets requirem ents of product
drawing.
ELECTRICAL
Procedure
Visual, dim ensional and functional
per applicable quality inspection
plan.
Exam ination of product.
Term ination resistance, overall.
ÄR
20 m illiohm s m axim um .
TE Spec 109-6-6 (Rev H).
Subject specim ens to 20 m v
m axim um open circuit at 100 m a
m axim um .
See Figure 3.
TE Spec 109-28-4 (Rev F).
Test between adjacent contacts of
m ated specim ens.
Insulation resistance.
100 m egohm s m inim um .
Dielectric withstanding voltage.
1000 volts AC at sea level.
TE Spec 109-29-1 (Rev F).
1 m inute hold with no breakdown or Test between adjacent contacts of
flashover.
m ated specim ens.
MECHANICAL
Vibration, sinusoidal.
No discontinuities of 1 m icrosecond TE Spec 109-21-1 (Rev J).
or longer duration.
Subject m ated specim ens to 10-55-
See Note.
10 Hz traversed in 1 m inute with .06
inch m axim um excursion. 1 hour
and 45 m inutes in each of 3
m utually perpendicular planes.
No discontinuities of 1 m icrosecond TE Spec 109-26-1 (Rev D).
or longer duration.
Subject m ated specim ens to 50 G's
See Note.
half-sine shock pulses of 11
m illiseconds duration. 3 shocks in
each direction applied along 3
m utually perpendicular planes, 18
total shocks.
See Note.
TE Spec 109-27 (Rev D).
Mate and unm ate jack interface
with latch inoperative for 750 cycles
at a m axim um rate of 600 cycles
per hour.
Mechanical shock, specified pulse.
Durability, jack interface.
Figure 1 (continued)
Rev C
2 of 6
108-1916
Test Description
Durability, jack IDC.
See Note.
Requirem ent
Procedure
TE Spec 109-27 (Rev D).
Term inate and reterm inate IDC
contact for 30 cycles.
TE Spec 109-42 (Rev E), Condition
A.
Measure force necessary to m ate
specim ens with latch depressed at
a m axim um rate of .5 inch per
m inute.
TE Spec 109-42 (Rev E), Condition
A.
Measure force necessary to
unm ate specim ens with latch
depressed at a m axim um rate of .5
inch per m inute.
Apply axial load of 20 pounds to
plug housing at a rate of .5 inch per
m inute with plug m ated in jack and
latch engaged.
Mating force.
10 pounds m axim um .
Unm ating force.
5 pounds m axim um .
Plug retention in jack.
Plug shall not dislodge from jack.
ENVIRONMENTAL
Therm al shock.
See Note.
TE Spec 109-22 (Rev C).
Subject m ated specim ens to 100
cycles between -40 and 70°C.
TE Spec 109-23-4 (Rev J),
Condition C.
Subject m ated specim ens to 21
cycles between 25 and 65°C at
95% RH with -10EC cold shock.
TE Spec 109-43 (Rev E).
Subject m ated specim ens to
tem perature life at 70°C for 500
hours.
TE Spec 109-85-2 (Rev N).
Subject m ated specim ens to
environm ental class IIA for 14 days.
Hum idity-tem perature cycling.
See Note.
Tem perature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev C
3 of 6
108-1916
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Exam ination
1
2
3
4
5
6
7
Test Sequence (b)
Exam ination of product
Term ination resistance, overall
Insulation resistance
Dielectric withstanding voltage
Vibration
Mechanical shock
Durability, jack interface
Durability, jack IDC
Mating force
Unm ating force
Plug retention in jack
Therm al shock
Hum idity-tem perature cycling
Tem perature life
Mixed flowing gas
NOTE
(a)
(b)
(c)
3(d)
3(d)
4
5
4
5
2
8
2
5
6
4
3(c)
3
1,9
3,7
1,5
2,4
1,5
2,4
2,6
3,
1,7
1,7
2,6
1,3
1,5
2,4
(d)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Perform 100 cycles on jack interface before thermal shock, 33 cycles after 50 cycles of
thermal shock, 33 cycles after 7 days of humidity-temperature cycling, and 34 cycles
after 21 days of humidity-temperature cycling.
Precondition jack interface with 10 cycles durability.
Figure 2
Rev C
4 of 6
108-1916
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Specim en Selection
Specim ens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. All test groups shall each consist of a m inim um of 5
specim ens with 23 AW G wire. Five additional specim ens using 24 AW G stranded wire were
prepared for test group 7 testing.
B.
Test Sequence
Qualification inspection shall be verified by testing specim ens as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form , fit or function are m ade to the product or m anufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determ ined by developm ent/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product m eets the requirem ents of Figure 1. Failures
attributed to equipm ent, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specim ens resubm itted for qualification. Testing to
confirm corrective action is required before resubm ittal.
4.4.
Quality Conform ance Inspection
The applicable quality inspection plan shall specify the sam pling acceptable quality level to be used.
Dim ensional and functional requirem ents shall be in accordance with the applicable product drawing
and this specification.
Rev C
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