Product
Specification
Jack, Modular, 110 Panel Mount
1.
1.1.
SCOPE
Content
108-1389
11Mar11 Rev B
This specification covers performance, tests and quality requirements for TE Connectivity (TE) Category
3 and Category 5 110 panel mount modular jacks. These assemblies are designed for panel mounting
and provide insulation displacing 110 punchdown blocks for terminating both shielded and unshielded
twisted pair conductors to the jacks. 110 blocks are designed to terminate 22 to 26 AWG solid or
stranded conductors having a maximum overall diameter of .050. Jacks are available in fully shielded,
unshielded and grounded styles.
1.2.
Qualification
When tests are performed on subject product line, procedures specified in 109 Series Test
Specifications shall be used. All inspections shall be performed using applicable inspection plan and
product drawing.
2.
APPLICABLE DOCUMENTS
The following documents constitute a part of this specification to the extent specified herein. In the
event of conflict between requirements of this specification and product drawing, product drawing shall
take precedence. In the event of conflict between requirements of this specification and referenced
documents, this specification shall take precedence.
2.1.
TE Documents
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2.2.
109-1: General Requirements For Test Specifications
109 Series: Test Specifications as indicated in Figure 1
108-1588: Product Specification (110 Connection Block)
408-3354: Instruction Sheet (110 Panel Mount Jack)
501-202: Qualification Test Report
Commercial Specifications
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EIA/TIA-TSB40-A: Transmission Specifications for Unshielded Twisted Pair Connecting Hardware
FCC Rules For Registration Of Telephone Equipment, Part 68, Subpart F, Connectors
UL File E81956 Volume 1, Section 12: Communication Circuit Accessories
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-1389
3.2.
Materials
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3.3.
Housings:
•
Modular jack: Polyphenylene oxide, UL94V-0
•
Connector block: Polycarbonate, UL94V-0
Terminals:
•
Modular jack: Phosphor bronze, gold over nickel plating
•
Connector block: Phosphor bronze, tin-lead over nickel plating
Shield: Brass, tin-lead plating
Ratings
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Voltage: 150 volts alternating current
Current: 1.5 amperes maximum (signal application only)
Temperature: -40 to 70°
C
Shielding effectiveness: Shielding effectiveness is measured by comparing level of
electromagnetic emissions from an unshielded system with that of a shielded system. A system
includes active electronic devices and associated cables. Emission levels can be affected by many
variables such as cable type, cable length, grounding method and test setup. Contribution of a
shielded connector to overall shielding will vary with each application. Typically, a shielded modular
plug/jack interface may be expected to improve shielding effectiveness approximately 20 dB as
compared to an unshielded interface.
Frequency range:
•
Category 3: 1 - 16 MHz
•
Category 5: 1 - 100 MHz
Characteristic impedance: 100 ohms
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3.4.
Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. All tests shall be performed at ambient environmental conditions per Test
Specification 109-1 unless otherwise specified.
3.5.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets requirements of product
drawing.
ELECTRICAL
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
Examination of product.
Termination resistance, specified
current.
24 AWG wire size;
1 ampere test current;
100 milliohms resistance.
TE Spec 109-25.
Measure potential drop of jack and
mated plug assembly.
Calculate resistance.
See Figure 3.
TE Spec 109-6-1.
Subject jack and mated plug
assembly to 50 mv open circuit at
100 ma.
See Figure 3.
Termination resistance, dry circuit.
100 milliohms maximum initial.
120 milliohms maximum final.
Figure 1 (continued)
Rev B
2 of 6
108-1389
Test Description
Dielectric withstanding voltage.
Requirement
Procedure
1 kvac dielectric withstanding
TE Spec 109-29-1.
voltage.
Test between adjacent contacts of
1 minute hold.
jack and mated plug assembly.
1 milliampere maximum leakage
current. No breakdown or flashover.
500 megohms minimum final.
TE Spec 109-28-3.
Test between adjacent contacts of
jack and mated plug assembly.
Insulation resistance.
MECHANICAL
Sinusoidal vibration.
No discontinuities greater than 1
microsecond.
See Note.
TE Spec 109-21-1.
Subject jack and mated plug
assembly to 10 to 55 Hz traversed
in 1 minute at .06 inches total
excursion. 15 minutes in each of 3
mutually perpendicular planes.
TE Spec 109-50.
Apply axial load of 20 pounds to
plug housing at rate of .5 inch per
minute with plug mated in jack and
latch engaged.
TE Spec 109-26-1.
Subject mated jack and plug
assembly to 50 G's half-sine shock
pulses of 11 milliseconds duration.
3 shocks applied along 3 mutually
perpendicular planes, 18 total
shocks.
TE Spec 109-42, Condition A.
Measure force necessary to mate
plug and jack with plug latch
depressed at a rate of .5 inch per
minute.
TE Spec 109-42, Condition A.
Measure force necessary to
unmate plug and jack with plug
latch depressed at a rate of .5 inch
per minute.
TE Spec 109-27.
Mate and unmate plug and jack for
750 cycles at a maximum rate of
500 cycles per hour with latch
inoperative.
Plug retention in jack.
Plug shall not dislodge from jack.
Mechanical shock.
No discontinuities greater than 1
microsecond.
See Note.
Mating force.
5 pounds maximum.
Unmating force.
5 pounds maximum.
Durability.
Termination resistance dry circuit
final.
See Note.
Figure 1 (continued)
Rev B
3 of 6
108-1389
Test Description
Housing panel retention.
Requirement
20 pounds minimum.
Procedure
TE Spec 109-49.
Measure panel retention force at a
rate of .5 inch per minute using
nominal panel cutout dimensions as
specified in AMP Customer
Drawing.
ENVIRONMENTAL
Thermal shock.
Insulation resistance. Termination
resistance, dry circuit final.
See Note.
Insulation resistance within 30
minutes after final cycle.
Termination resistance, dry circuit
final. 500 vac dielectric withstanding
voltage during final cycle. 5 second
hold.
See Note.
Termination resistance, dry circuit
final.
See Note.
See Note.
TE Spec 109-22.
Subject mated plug and jack to 25
cycles between -40 and 70°
C.
TE Spec 109-76-2.
Subject mated plug and jack to 10
humidity-temperature cycles
between 4 and 60° at 95% RH.
C
Humidity-temperature cycling.
Mixed flowing gas.
TE Spec 109-85-2.
Subject mated plug and jack to
environmental class II for 20 days.
TE Spec 109-43.
Subject mated plug and jack to
temperature life at 70° for 1000
C
hours duration.
Temperature life.
NOTE
Shall meet visual requirements, show no physical damage and shall meet requirements of
additional tests specified in Test Sequence in Figure 2.
Figure 1 (end)
Rev B
4 of 6
108-1389
3.6.
Product Qualification And Requalification Test Sequence
Test Group (a)
Test or Examination
1
2
3
4
5
Test Sequence (b)
Examination of product
Termination resistance, dry circuit
Dielectric withstanding voltage
Insulation resistance
Vibration
Physical shock
Mating force
Unmating force
Plug retention in jack
Durability
Housing panel retention
Thermal shock
Humidity-temperature cycling
Mixed flowing gas
Temperature life
NOTE
(a)
(b)
(c)
3(c)
3(c)
4
5
4
3
5
6
2
8
2
1,9
3,7
1,5
2,4
1,5
2,4
3,7
2,6
1,8
1,4
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Precondition samples with 10 cycles durability.
Figure 2
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample selection.
Connector housings and contacts shall be prepared in accordance with applicable Instruction
Sheets and shall be selected at random from current production. All test groups shall consist of 10,
110 panel mount jacks and 10 terminated plugs.
B.
Test sequence.
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to product or manufacturing process,
product assurance shall coordinate requalification testing consisting of all or part of original testing
sequence as determined by development/product, quality and reliability engineering.
Rev B
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