Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Amphenol
®
MIL-DTL-5015 and MIL-5015 Type Standard Cylindrical Connectors
General Information, Class Designations . . . . . . . . . . . . . . . . . . . . . .
MS-A, MS-C General Information . . . . . . . . . . . . . . . . . . . . . .
MS3100A or C wall mounting receptacle . . . . . . . . . . . . . . . . . .
MS3101A cable connecting plug . . . . . . . . . . . . . . . . . . . . .
MS3102A or C box mounting receptacle . . . . . . . . . . . . . . . . . .
MS3106A straight plug . . . . . . . . . . . . . . . . . . . . . . . .
MS3108A 90 degree plug . . . . . . . . . . . . . . . . . . . . . . .
MS-E/F General Information . . . . . . . . . . . . . . . . . . . . . . . .
MS3100E/F wall mounting receptacle . . . . . . . . . . . . . . . . . . .
MS3101E/F cable connecting plug . . . . . . . . . . . . . . . . . . . .
MS3102E box mounting receptacle . . . . . . . . . . . . . . . . . . . .
MS3106E/F straight plug . . . . . . . . . . . . . . . . . . . . . . .
MS3108E 90 degree plug . . . . . . . . . . . . . . . . . . . . . . .
MS-R General Information. . . . . . . . . . . . . . . . . . . . . . . . .
MS3100R wall mounting receptacle . . . . . . . . . . . . . . . . . . . .
MS3101R cable connecting plug . . . . . . . . . . . . . . . . . . . . .
MS3102R box mounting receptacle . . . . . . . . . . . . . . . . . . . .
MS3106R straight plug . . . . . . . . . . . . . . . . . . . . . . . .
Contact and Insert Arrangements . . . . . . . . . . . . . . . . . . . . . .
MS/Standard insert arrangement charts . . . . . . . . . . . . . . . . . .
MS/Standard special insert arrangement chart . . . . . . . . . . . . . . . .
MS/Standard alternate positioning . . . . . . . . . . . . . . . . . . . .
MS/Standard contact arrangements . . . . . . . . . . . . . . . . . . . .
MS/Standard special contact arrangements . . . . . . . . . . . . . . . . .
MS/Standard thermocouple contact arrangements . . . . . . . . . . . . . . .
MS/Standard Accessories . . . . . . . . . . . . . . . . . . . . . . . . .
MS3057A cable clamp, MS3420 sleeve. . . . . . . . . . . . . . . . . . .
10-305200 cable clamp, MS3420( )A sleeve . . . . . . . . . . . . . . . . .
10-350349 cable clamp, MS3420( )A sleeve . . . . . . . . . . . . . . . . .
10-74900 cable clamp . . . . . . . . . . . . . . . . . . . . . . . .
Thru-bulkhead shells . . . . . . . . . . . . . . . . . . . . . . . .
Assembly instructions for 10-305200 and 10-74900 cable clamps . . . . . . . . . .
Grommet/sealing plugs . . . . . . . . . . . . . . . . . . . . . . . .
Plug protection caps . . . . . . . . . . . . . . . . . . . . . . . .
Receptacle protection caps . . . . . . . . . . . . . . . . . . . . . .
Dust caps . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealing gaskets . . . . . . . . . . . . . . . . . . . . . . . . . .
Solder contacts . . . . . . . . . . . . . . . . . . . . . . . . . .
Crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . . .
MS/Standard Application Tools . . . . . . . . . . . . . . . . . . . . . . .
MS/Standard How to Order . . . . . . . . . . . . . . . . . . . . . . . .
Additional MS/Standard Connectors offered by Amphenol
Matrix
®
MIL-DTL-5015 with crimp rear release contacts, MIL-5015 Type Modification Connectors,
97 Series (5015 type) Connectors, Pre-Earth FMLB Connectors . . . . . . . . . . .
Amphe-Power
®
5015 Connectors (AC threaded series with high amperage RADSOK
®
contacts),
MIL-5015 Connectors with PCB contacts . . . . . . . . . . . . . . . . . .
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26 – 37
38 – 48
49 – 53
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59, 60
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71
72
1
This catalog covers Amphenol
®
MIL-DTL-5015 connectors and MIL-5015
type connectors. MIL-C-5015 has been replaced as follows:
Environmental Classes F and R are updated to and produced in
strict accordance to MIL-DTL-5015.
Classes A, C and E are still produced, but are no longer listed on the
qualified products listing (QPL).
Amphenol gives the user the largest selection of MS/Standard cylindrical
connectors available in the market place.
This catalog is divided into three sections; the first section by service
class, a second section by contacts and insert arrangements, and a third
section for accessories. Each section is prefixed with an overview to
assist the user in determining selections.
Should more information be required concerning the connectors covered
in this publication, or if special application needs arise, please contact:
Amphenol Corporation
Amphenol Industrial Operations
40-60 Delaware Avenue
Sidney, New York 13838-1395
Telephone 607-563-5011
Fax: 607-563-5157
www.amphenol-industrial.com
Now, also offered within the broad family of Amphenol interconnection
products is the Amphenol
®
/Matrix
®
MIL-DTL-5015* connector series
which incorporates rear release crimp contacts. See page 71 for further
description and for complete details ask for catalog 12-026.
Also ask for these additional product catalogs:
• Amphenol Industrial Connector Brochure, SL-381, for an overview of
the industrial family of connectors.
• Amphenol Catalog SL-100, which provides an overview of all prod-
ucts, military and industrial, offered through Amphenol Aerospace.
• Amphenol Amphe-Power
®
Brochure SL-391, for AC 5015 type con-
nectors with RADSOK
®
high amperage contacts. See reference on
page 72.
*
Note: MIL-C-5015 is superceded to MIL-DTL-5015 for all Amphenol/Matrix rear release crimp
type connectors.
Amphenol Aerospace operates Quality Systems
that are Certified to ISO-9001 and AS-9100
by third party Registrars.
2
Amphenol MIL-DTL-5015 and MIL-5015
Type Standard Cylindrical Connectors
DESIGN CHARACTERISTICS
•
Medium to heavy weight cylindrical
•
Durable, field-proven design
•
Environmental resistant
•
Resilient inserts
•
Operating voltage to 3000 VAC (RMS) at sea level
•
Threaded couplings
•
Single key/keyway shell polarization
•
Cost effective
CUSTOMER OPTIONS
•
Five shell styles
•
Nineteen shell sizes
•
305 contact arrangements from 1 to 104 circuits
•
Solder or crimp contacts, sizes 16-0 accepting
22-0 AWG.
•
Coaxial and thermocouple contact options
•
Five class designations
•
Alternate insert positioning
•
Hermetic configurations available
• Zinc alloy plating (cadmium-free) available
MS connectors meet the latest performance require-
ments of MIL-DTL-5015. These connectors represent
well-proven electrical capability at an acceptable cost for
most equipment where durability is important.
MIL-DTL-5015 features threaded couplings and single
key/keyway polarization, representing maximum simplic-
ity in design. Applications include military ground support
equipment, ordnance and shipboard installations.
Amphenol Industrial Operations manufactures five
classes of connectors to meet different requirements.
Class designations and brief descriptions are listed
below.
A – Solid Shell – for general, non-environmental appli-
cations.
C – Pressurized – for use on pressurized bulkheads or
pressure barriers; limits air leakage regardless of
type and class of plug mated with them.
E/F –Environmental Resisting with Strain Relief –
designed for applications where the connector will
be exposed to moisture, vibration, and rapid
changes in pressure and temperature.
R – Lightweight Environmental Resisting – shorter in
length and lighter in weight than the E and F
classes, the MS-R offers a high degree of reliability
under adverse conditions: recommended for new
design applications.
3
®
MS-A, MS-C
MS-E/F
MS-R
MS/Standard
MS-A and MS-C
MS-A and MS-C
MS-A and MS-C class connectors perform many of the
vital functions in powering, testing and ground support
systems. Class A applications include communications
equipment, computers and shipboard installations where
mechanical forces and physical parameters are not sub-
ject to extreme or rapid environmental changes.
wall mounting receptacle
Class C connectors are most frequently used on pressur-
ized bulkheads or pressure barriers at elevated altitudes
or maritime applications. Air leakage is limited to one
cubic inch per hour at a pressure differential of 30 lbs. per
square inch.
Shells:
Shell components are fabricated from high grade alumi-
num alloy. Electrically conductive cadmium plate finish
with an olive drab chromate after-treat offers corrosion
resistance.
Contacts:
Contacts are available in both solder and crimp versions.
Pins and sockets are machined from copper alloy with a
silver plated finish. Size 16 and 12 socket contacts incor-
porate a closed entry design. Refer to pages 49, 67 and
68 for additional contact information.
Inserts:
Inserts are resilient neoprene, offering high dielectric
strength, high arc resistance and resistance to vibration.
Proprietary design permits pressurization of either pin or
socket insert.
cable connecting plug
box mounting receptacle
straight plug
90 degree plug
4
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