Seating Tools 58511-[ ]
For Z-PACK* 2mm
FB (Futurebus+) Pin Headers
Instruction Sheet
408-9910
16 SEP 08
Rev F
Seating Tool
58511-[ ]
Adapter
Socket Setscrews
(Quantity Matches
Number and Size
of Blades)
Blade
Typical Z-PACK
2mm FB Pin Header
Printed Circuit
Board (Ref)
Compliant Lead Contact
Board Retention Feature
Printed Circuit Board
Support Fixture
(Customer Supplied)
Figure 1
1. INTRODUCTION
2. DESCRIPTION
This instruction sheet covers the use and
maintenance of Seating Tools 58511–[ ]. See
Figure 1. The tools are used to seat Z–PACK 2mm
FB (Futurebus+) pin headers onto a printed circuit
(pc) board. These headers contain compliant lead
contacts to allow solderless pc board installation.
Read these instructions and understand them before
using the seating tool.
NOTE
Dimensions on this sheet are in metric units [with
U.S. customary units in brackets]. Figures and
i
Each seating tool is an assembly of one or more
different length
blades
to one of five different length
adapters.
The choice of lengths allows you to build
tools to seat any of the available pin header sizes.
Figure 2 matches tool part number to the size of the
pin header to be seated. The adapter straightens the
header, during the cycle of the applicator ram, to
provide proper insertion into the pc board. When
seating the header, the blades are positioned over the
contact shoulders to prevent damage to the contacts.
Each tool is designed for a specific combination of
contacts in a row and number of rows in a header.
During seating, the tool sits inside the header housing
with the blades engaging the housing floor and
contact shoulders, preventing contacts from pushing
out of the housing.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
LOC B
illustrations are for reference only and are not
drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
E
2008 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
1
of 4
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Seating Tools 58511-[ ]
408-9910
Adapter Length
(Ref)
3
2
Blade Length
(Ref)
1
11.43+0.00/-0.08 mm
[.45+.000/-.003 in.]
Blade Width
QUANTITY FOR SEATING TOOL 58511-SUFFIX PART NUMBER / PIN HEADER SIZE
G
-22 / 8P-216S-8
8P
1
2
2
10
1
-15 / 16P-216S
-16 / 16P-192S
DESCRIPTION
-12 / 8P-216S
-13 / 8P-144S
PART
NUMBER
(Length in
-4 / 192S
-5 / 144S
-6 / 120S
-7 / 168S
-8 / 216S
-9 / 240S
mm [in.]
-1 / 24S
-2 / 48S
+0.00/-0.10
[+.000/-.004])
-3 / 96S
-10 / 264S
-11 / 8P-192S
-18 / 8P-120S
-17 / 8P-96S
-19 / 8P-24S
-20 / 8P-48S
2
1
5
1
354695-3
Blade
11.89 [.468]
Blade
47.88 [1.885]
Blade
11.89 [.468]
Socket Setscrew
6-32
.19 in.
1
2
2
1
3
1
2
3
1
2
-14 / 72S
ITEM
3
1
4
1
1
1
354695-4
1
2
1
1
1
2
2
2
2
2
1
2
2
1
354697-1
1
1
1
2
2
1
1
1
2
2-21012-8
4
4
5
4
10
4
7
7
10
10
7
10
7
5
10
10
10
10
4
354698-2
Adapter
50.80 [2.000]
Adapter
95.25 [3.750]
Adapter
25.40 [1.000]
Adapter
114.30 [4.500]
Adapter
165.10 [6.500]
1
1
354699-1
1
1
1
1
1
3
354703-1
1
1
1
122430-7
1
1
1
1
122430-8
1
1
1
1
1
G
S – Signal
P – Power
Figure 2
2
of 4
Tyco Electronics Corporation
-21 / 8P-72S
3
1
5
1
Rev
F
Seating Tools 58511-[ ]
408-9910
3. REQUIREMENTS
3.1. PC Board Support Fixture (Customer Supplied)
3. Insert header into pc board until the compliant
sections of the contacts are resting securely on,
but have not fully entered, the pc board.
4. Position appropriate seating tool into header,
making sure tool is bottomed on housing floor.
5. Center seating tool and header under the
applicator ram of the power source; slowly lower
ram until it just meets the seating tool. Verify the
alignment of the board support, pc board, header,
and seating tool.
CAUTION
Damage to the pc board, tool, or header may
occur if the wrong size tool is used, if seating
A pc board support must be used to provide proper
support for the pc board and alignment of the tool to
the header pins, and to protect the pc board and
header posts from damage. Design a pc board
support fixture for your specific needs using the
recommendations in Instruction Sheet 408–6927.
3.2. Application Tooling
The pin headers can be seated with an application
unit capable of supplying a downward force of 102
Newtons (N) [23 lb] per contact. 10/20–Ton “H” Frame
Assembly 803880–6 is capable of seating up to 1740
contacts; SM–3 Frame Assembly 814700–[ ] seats up
to 261 contacts. For operating and setup procedure of
the frame assemblies, refer to Customer Manual
409–5567 (“H” frame assembly) or 409–5626 (SM–3
frame assembly).
4. SEATING
!
height is improperly set, or if tool is not
properly seated in the header before cycling the
applicator ram.
6. Cycle applicator ram according to instructions
for the power source. Check assembly for proper
seating, using the requirements in Figure 3.
NOTE
For additional information on inspection
requirements, refer to Application Specification
1. Set seating height to the dimension shown in
Figure 3 (applicator
shut height
will equal the
seating height PLUS the combined thicknesses of
the pc board and pc board support).
2. Position header into pc board so that header
contacts are properly aligned to the board and
board support.
i
114-1075.
7. Remove pc board and seated header, or
reposition board and board support for seating
additional headers.
View After Seating
Applicator Ram
(Fully Down)
Seating Height
(Header Seated)
38.10+0.25/-0.00 mm
[1.50+.010/-.000 in.]
Seating Tool
Applicator Shut Height
(Ram Fully Down)
(See Section 4, Step 1)
Pin Header Assembly
PC Board
PC Board Support
Fixture (Ref)
Figure 3
Rev
F
Tyco Electronics Corporation
3
of 4
Seating Tools 58511-[ ]
5. TOOL INSPECTION
Each seating tool is assembled and inspected before
shipment. We recommend that the tool be inspected
immediately upon arrival at your plant to assure that it
has not been damaged during shipment.
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the tool or be supplied to
supervisory personnel responsible for the tool. The
inspection frequency should be based on the amount
of use, working conditions, operator training and skill,
and established company standards.
408-9910
7. REPLACEMENT AND REPAIR
The parts listed in Figure 1 are customer–
replaceable. A complete inventory can be stocked
and controlled to prevent lost time when replacement
of parts is necessary. Order replacement parts
through your Tyco Electronics Representative, or call
1–800–526–5142, or send a facsimile of your
purchase order to 717–986–7605, or write to:
CUSTOMER SERVICE (38–35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG PA 17105–3608
Tools may be returned to Tyco Electronics for
evaluation and repair. For tool repair service, contact
a Tyco Electronics Representative at
1–800–526–5136.
6. MAINTENANCE
It is recommended that each operator be made aware
of, and responsible for, the following steps of daily
maintenance:
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or lint–free cloth. Do NOT
use objects that could damage the tool.
2. Ensure that the screws are in place and
secured.
3. When the tool is not in use, store it in a clean,
dry area.
8. REVISION SUMMARY
Since the previous release of this sheet, the following
changes were made:
S
Updated document to corporate requirements
S
Added new information for part number
2–58511–2 in table in Figure 2
4 of 4
Tyco Electronics Corporation
Rev F
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