Introducing
Maulflex Conduit System
Lightweight, Flexible, Abrasion-Resistant,
Shielded Electrical Conduit
Maulflex Conduit
System
KEY FEATURES
Circuit design flexibility
Wire-protective Expando®
lining
Reusability
Increased service life cycle
DESCRIPTION
Mauflex conduit systems protect integrated harnessing systems while allowing
re-entry and repair.
Crosslinked outer convoluted material is highly durable and abrasion-resistant
Maulflex conduit system is a three-component integrated harnessing system.
Helical conduit construction of the outer layer provides crush-resistant
characteristics as well as flexibility and resistance to many chemicals, fluids and
solvents. The shielding layer provides EMI protection. The internal expando layer
protects wires from chafing.
APPLICATIONS
Lightweight
Crush resistant
ELECTRICAL
Stands up to heavy
abuse/abrasion
Strain relief/strength
member
Total environmentally
sealed system
PART NUMBERS
Line of backshells are
available for reliable
termination
Size
Number
1
2
3
4
5
6
7
8
9
To be used in ground support test equipment cables which are constantly
coiled and uncoiled in and out of metal boxes/cabinets.
RFI and EMI shielding: Either one or two layers of tinned-copper braid are
available to meet shielding requirements.
Sizes of Maulflex conduit range from .240 inches with two layers of shielding to
1.430 inches with one layer of shielding.
MATERIALS
Harness fabrication involves using TE specified Mod M Tinel-Lock adapters, and
Uniboots with lightweight Mauflex conduit.
Dimensions are inches over millimeters
1 Layer Shield
Weight
(A)
per
Minimum
100 Feet
.240
(6,10)
.312
(7,92)
.360
(9,14)
.480
(12,19)
.600
(15,24)
.720
(18,29)
.840
(21,34)
1.050
(26,67)
1.430
(36,32)
4.1
(1,86)
5.0
(2,27)
5.8
(2,63)
9.6
(4,35)
11.3
(5,13)
16.6
(7,53)
19.1
(8,66)
28.8
(13,06)
38.4
(17,42)
2 Layer Shield
Weight
(A)
per
Minimum
100 Feet
.200
(5,08)
.270
(6,86)
.320
(8,13)
.440
(11,18)
.560
(14,22)
.680
(17,27)
.800
(20,32)
1.000
(25,40)
1.375
(34,93)
6.0
(2,72)
7.2
(3,27)
8.6
(3,90)
13.4
(6,08)
18.0
(8,16)
24.1
(10,93)
27.7
(12,56)
43.6
(19,78)
56.2
(25,49)
(B)
Maximum
.510
(12,96)
.571
(14,50)
.650
(16,51)
.770
(19,56)
.930
(23,62)
1.073
(27,25)
1.226
(31,14)
1.539
(35,30)
1.975
(50,17)
Bend
Radius 7*
.88
(22,35)
.88
(22,35)
1.25
(31,75)
1.50
(38,10)
1.75
(44,45)
2.00
(50,80)
2.37
(60,20)
2.75
(69,85
3.63
(92,20)
Helical
Convolex
®
Size
3/8
7/16
1/2
5/8
3/4
7/8
1
1-1/4
1-5/8
TE
I Maulflex Conduit
Mauflex Conduit
System
DIMENSIONS & ORDERING INFORMATION
Ordering Information
MAULFLEX - 6 X X – SM – XX
Product Family Name
Helical Convolex
®
type
-6 XLETFE per RT-1162 (see note 8)
Shield (see note 6)
1. Single layer tinned copper
2. Two layers tinned copper
Length in inches
Add if srength member is required
(see note 3)
Size number (see table for dimensions)
Expando is a registered trademark of Federal Mogul.
Notes:
Notes
1.
2.
3.
Dimensions in table are in
;
Inches
(millimeters)
lbs.
(kgms)
Service rating: -55°C (-67°F) to + 150°C (+302°F).
Two Kevlar® strength members placed longitudinally 180° apart between shield and convolex tubing.
These Kelvar strength members are to be a minimum of about 12 inches longer than the convolex tubing
with a minimum of 6 inches out each end and stored under the removable tubing.
Consult factory for optional configurations.
Standard lengths supplied: 4 feet minimum; 24 feet maximum (lengths to be specified when ordering).
Shield material, tin coated copper per A-A-59569 and QQ-B-575.
The recommended minimum bend radius that can be achieved without cross sectional area reduction.
When used as Maulflex paragraphs 4.3.1, 4.3.2, 4.3.3, 4.3.4, 4.3.5, and Table 2 inside diameter of RT-
1162 are not applicable.
4.
5.
6.
7.*
8.
Kevlar is a registered trademark of E.I. duPont de Nemours & Co.
Mauflex Conduit I
TE
FOR MORE INFORMATION
te.com/ADM
TE Technical Support Center
Internet:
E-mail:
USA:
Canada:
Mexico
Latin/S. America:
Germany:
UK:
www.te.com/ADM
product.info@te.com
+1 (800) 522-6752
+1 (905) 475-6222
+52 (0) 55-1106-0800
+54 (0) 11-4733-2200
+49 (0) 6251-133-1999
+44 (0) 800-267666
France:
Netherlands:
China:
+33 (0) 1-34-20-8686
+31 (0) 73-6246-999
+86 (0) 400-820-6015
te.com/ADM
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd.
Company. All Rights Reserved.
9-1773461-0 2.5M ADM/FP 07/2011
CONVOLEX, TINEL-LOCK,
TE Connectivity, TE connectivity
(logo) and TE (logo) are trademarks of the TE Connectivity
Ltd. family of companies. Other logos, product and/or
company names might be trademarks of their respective
owners.
While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes
any guarantees that such information is error-free or any other representation, warranty or guarantee that the informa-
tion is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjust-
ments to the information contained herein at any time without notice. All implied warranties of merchantability or fitness
for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are sub-
ject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions
and design specifications.
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