General-purpose Limit Switch
Economical, Miniature Limit Switch
Boasting Rigid Construction
Highly rigid construction (head and cover snugly fit
in box).
Dustproof and drip-proof construction.
Smooth operation with greater OT.
Easy-to-wire conduit opening design.
Models with grounding terminals conform to the CE
marking.
HL-5000
Ordering Information
Model Number Legend
HL-5jjj
1
2
3
1. Actuators
000: Roller lever
030: Adjustable roller lever
050: Adjustable rod lever
100: Sealed plunger
200: Sealed roller plunger
300: Coil spring
500: Remote control wire
2. Ground Terminal Specifications
Blank: Without ground terminal
G:
With ground terminal/M5 tapping on the rear side
3. Contact
Blank: Standard (silver rivet contact)
A:
Gold plating
List of Models
Actuator
Roller lever
Adjustable
roller lever
Adjustable
rod lever
Sealed
plunger
Sealed roller
plunger
Coil spring
Model
Note:
HL-5000
HL-5030
HL-5050
HL-5100
HL-5200
HL-5300
HL-5000 Limit Switches are offered with a choice of ground terminal/M5 tapping on the rear side conforming to various standards.
When placing an order, add the code to the model number to indicate if ground terminal/M5 tapping on the rear side is required.
-G: with ground terminal/M5 tapping on the rear side
1
HL-5000
HL-5000
Specifications
Ratings
Rated voltage
NC
125 VAC
250 VAC
12 VDC
24 VDC
Inrush current
NC
NO
Note:
5A
5A
5A
5A
24 A max.
12 A max.
Non-inductive load
Resistive load
NO
1A
3A
3A
1.5 A
Lamp load
NC
NO
0.7 A
0.5 A
3A
3A
4A
4A
NC
Inductive load
Inductive load
NO
2A
1.5 A
3A
3A
Motor load
NC
1A
0.8 A
NO
1. The above figures are for standard currents.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).
3. Lamp load has an inrush current of 10 times the steady-state current.
4. Motor load has an inrush current of 6 times the steady-state current.
Characteristics
Degree of protection
Life expectancy (see note 3)
Operating speed
Operating frequency
Insulation resistance
Contact resistance
Dielectric strength
IP65
Mechanical: 10,000,000 operations min. (under rated conditions)
Electrical: See the following
Electrical Life Expectancy.
5 mm/s to 0.5 m/s (HL-5000)
Mechanical: 120 operations/min
Electrical: 30 operations/min
100 MΩ min. (at 500 VDC)
25 mΩ max. (initial value)
1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarity
1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between
each terminal and non-current-carrying metal part
50/60 Hz
Malfunction: 10 to 55 Hz, 1.5-mm double amplitude
Destruction: 1,000 m/s
2
min.
Malfunction: 300 m/s
2
min.
Operating: –5°C to 65°C (with no icing)
Operating: 95% max.
Approx. 130 to 190 g
Rated frequency
Vibration resistance
Shock resistance
Ambient temperature
Ambient humidity
Weight
Note:
1. The above figures are initial values.
2. The above characteristics may vary depending on the model. For further details, contact your OMRON sales representative.
3. Life expectancy values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%. Con-
tact your OMRON sales representative for more detailed information on other operating environments.
Contact Form
NO
NC
(1)
(2)
(4)
(3)
NO
NC
2
HL-5000
Operating Characteristics
Model
OF max.
RF min.
PT max.
OT min.
MD max.
OP
Note:
HL-5000
7.35 N
0.98 N
20°
50°
12°
---
HL-5030
(see note)
7.35 N
0.98 N
20°
50°
12°
HL-5050
(see note)
7.35 N
0.98 N
20°
50°
12°
HL-5100
8.83 N
1.47 N
1.5 mm
4 mm
1 mm
30±0.8 mm
HL-5200
8.83 N
1.47 N
1.5 mm
4 mm
1 mm
40±0.8 mm
HL-5300
1.47 N
---
30 mm
---
---
---
HL-5000
HL-5500
19.61 N
1.96 N
1.5 mm
4.5 mm
0.7 mm
---
1. Measured with the types of the 31.5-mm arm or rod length.
2. OF and RF measured at the arm length of 75 mm for HL-5030, and 145 mm for HL-5050 (reference values).
Model
OF
RF
HL-5030
3.09 N
0.41 N
HL-5050
1.60 N
0.22 N
Engineering Data
Reference Data
Electrical Life Expectancy (cosφ=1)
Operating temperature: 5°C to 30°C
Operating humidity: 40% to 70%
Operating frequency:
30 operations/min
125 VAC (cosφ = 1)
Life expectancy (x 10
4
operations)
Switching current (A)
3
HL-5000
HL-5000
Dimensions
Note:
1. All units are in millimeters unless otherwise indicated.
2. Unless otherwise specified, a tolerance of
±0.4
mm applies to all dimensions.
Roller Lever
HL-5000
17.5 dia.
×
6.6
(See note 1)
(See note 2)
Three,
M5 x 12
M3 cover Allen-head
clamping bolt
screws
Note:
1. The resin roller can be mounted anywhere
in 360°.
2. The head can be mounted in any of the
four directions.
Two, 5.2
+0.2
dia.
0
mounting holes
Rubber
connector
Adjustable Roller Lever
HL-5030
17.5 dia.
×
6.6
resin roller
Adjustable
up to 30R
to 75R
(See note)
65.7±0.8
60.3±0.8
51.3±0.8
39.5±0.8
32
16.5
15.5
M5
×
16
Allen-head
bolt
M5
×
12
Allen-head
bolt
21.4 21.8
(82.4)
60.6
50±0.2
4.1
Note:
The head can be mounted in any of the four
directions. Dimensions not shown are the same
as HL-5000.
(19)
Adjustable Rod Lever
HL-5050
5.4
3 dia.
×
160
stainless steel
rod
62.8±0.3
53.4±0.8
39.5±0.8
145 max.
(See
note)
32
16.5
15.5
M5
×
16
Allen-head
bolt
M5
×
12
Allen-head
bolt
21.4 21.8
(82.4)
60.6
Note:
50±0.2
4.1
The head can be mounted in any of the four
directions. Dimensions not shown are the same
as HL-5000.
(19)
Sealed Plunger
HL-5100
PT
8 dia.
Stainless steel
plunger
16.5
Two, M3 head
clamping screws
OP
20.2
50±0.2
60.6
Note:
Dimensions not shown are the same as HL-5000.
4.1
(19)
4
HL-5000
Sealed Roller Plunger
HL-5200
12.7 dia.
×
4.8
stainless steel roller
Two, M3 head
clamping screws
(See note)
16.5
HL-5000
PT
OP
20.2
50±0.2
Three, M3 head
60.6
Note:
(19)
The head can be mounted in either of the two direc-
tions. Dimensions not shown are the same as
HL-5000.
4.1
Coil Spring
HL-5300
PT
30 (see
note 2)
Resin rod
(See note 1)
6.6 dia.
3.2 dia.
38±0.2
110±2.5
Two, M3 head
clamping
screws
16.5
42±0.2
20.2
Note:
60.6
50±0.2
1. The coil spring may be operated from any direc-
tions except axial directions (↓).
2. Be sure to use the dog or cam within 30 mm
from the top end of the spring. (Avoid use within
80 mm from the mounting hole.)
3. Dimensions not shown are the same as
HL-5000.
4.1
(19)
Operation of Limit Switch
Actuator Position Change (HL-5000, HL-5030,
HL-5050)
To change the angle of the actuator, loosen the Allen-head bolt on
the side of the actuator lever. Then the actuator can be set at any
angle.
Head Direction Change (HL-5000, HL-5030)
(HL-5050, HL5200)
To change the head direction, loosen the two mounting screws.
Then the head can be changed at 90° increments in one of four
directions.
HL-5000
HL-5030
Head mounting screw
(Small white screw that
can be turned with either
a Phillips-head or
flat-blade screwdriver)
Head mounting screw
(Black non-removable
torque screw)
Loosen the Allen-
head bold
Head mounting screw
(Black non-removable
torque screw)
Head mounting screw
(Small white screw that
can be turned with either
a Phillips head or
flat-blade screwdriver)
HL-5050
5
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