Electrical Interconnect Products
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Typical Solder Sleeve Device/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3, 8-4
Wire-to-Wire Splicing
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Solder Sleeve Wire Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6 to 8-11
SolderGrip Closed End Connector Splices . . . . . . . . . . . . . . . . . . . . . . . . .8-12 to 8-17
DuraSeal Heat-Shrinkable, Environmentally-Sealed,
Nylon-Insulated Crimp Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18 , 8-19
MiniSeal High-Performance, Immersion-Resistant Crimp Splices . . . . . . . .8-20 to 8-23
Insulated Terminals and Disconnects
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-24
DuraSeal Heat-Shrinkable, Environmentally-Sealed,
Nylon-Insulated Crimp Terminals and Disconnects . . . . . . . . . . . . . . . . .8-25 to 8-30
SolderGrip Self-Fixturing Insulated Terminals . . . . . . . . . . . . . . . . . . . . . . .8-31 to 8-35
Wire Termination to Pin/Post/Tab
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-36
SolderSleeve Discrete Wire Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . .8-37 to 8-40
Shield Termination
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-41
SolderSleeve Shield Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-42 to 8-47
Coaxial Cable Termination
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-48
SolderSleeve Coaxial Cable Terminators . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-49, 8-50
SolderSleeve PCB/Coaxial Cable Terminators . . . . . . . . . . . . . . . . . . . . . . . .8-51, 8-52
RF One-Step BNC/TNC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-53 to 8-58
Cable-to-Cable Splicing
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-59
SolderShield Sheilded and Coaxial Cable Splices . . . . . . . . . . . . . . . . . . .8-60 to 8-63
Shielded Contacts
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-64
SolderTacts shielded one-piece solder contacts . . . . . . . . . . . . . . . . . . . .8-65 to 8-73
Data Bus (MIL-STD-553B) Components
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-74
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-75, 8-76
In-Line Microcouplers: One- and Two- Stub . . . . . . . . . . . . . . . . . . . . . . . .8-77 to 8-79
Ultra Lightweight In-Line Microcouplers 1- Through 6-Stub . . . . . . . . . . . .8-80 to 8-82
Box Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-83, 8-84
Discrete Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-85, 8-86
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-87 to 8-91
Triaxial Size 8 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-92
Space-Grade Data Bus Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-93 to 8-95
Customer-Specified Harness Assemblies and HarnWare . . . . . . . . . . . . . . . . . . . .8-96
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-96
Other
HexaShield, High Performance EMC Adapters . . . . . . . . . . . . . . . . . . . . .8-97 to 8-102
MTC Crimp Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-103 to 8-109
8-1
Catalog 1654025
Revised 12-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
8
Note:
Users should independently
evaluate the suitability of the
product for their application.
Before ordering, check with
Tyco Electronics for most
current data.
Electrical Interconnect Products
Introduction
Tyco Electronics' depend-
able, economical wire and
cable termination products
provide solutions for
hundreds of wire and cable
interconnect requirements.
All Raychem wire termina-
tion products are housed
inside transparent heat-
shrinkable insulation
sleeves, which provide
inspectability and can
provide various levels of
environmental protection.
Most Raychem termination
products incorporate a
fluxed solder preform,
which is essential for a
highly controlled soldering
process. Other products
incorporate controlled
crimping or a unique
process of combining a
twist-on coil with controlled
soldering to provide high-
reliability joints on the
widest variety of conductor
types and platings.
SolderSleeve technology
ensures high-quality
electrical and mechanical
performance time after time.
Pemeasured solder and flux
create repeatable, eliable
terminations, reducing
rejects and field failures.
When the SolderSleeve
device is heated, the tubing
shrinks and the solder
preform melts to make a
fully insulated, strain-
relieved, protected solder
connection. Heat-shrinkable
tubing provides the benefits
of insulation, strain relief,
and protection for our
controlled crimp products.
Many Raychem intercon-
nect products have earned
UL recognition or MIL-Spec
approval.
Raychem interconnect
devices combine high-
strength materials with
innovative design for
consistent, long-life
performance. And
because the insulation
sleeve is transparent,
operators can easily
inspect the connection.
Raychem shrink-to-fit
technology even helps
reduce inventory, because
one device size will fit a
wide range of wire gauges,
cable diameters, and
component shapes.
Raychem interconnect
products are designed
for many applications,
from simple splices to
terminators for sophisti-
cated electronic systems,
either sealed or unsealed,
and for high- or low-
temperature environments.
Typical SolderSleeve
Device (illustration of
shield terminator concept)
Transparent, heat-shrinkable
thermoplastic sleeve
Thermoplastic sealing ring
Optional preinstalled wire lead
Fluxed solder preform
Typical Installation
1. Insert prepared cable
Solder preform melts and flows,
Installation quality is fully visible
through transparent sleeve
2. Apply heat
Sleeve shrinks, conforms to
cable contours, and provides
strain relief
Sealing rings melt to provide
environmental protection
8-2
Catalog 1654025
Revised 12-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Electrical Interconnect Products
Product Selection
Application Type
Max. Operating
Temp.
125°C [257°F]
150°C [302°F]
125°C [257°F]
125°C [257°F]
150°C [302°F]
Connection
Type
Solder
Solder
Coil and solder
Crimp
Crimp
Crimp
Coil and solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder
Solder/Crimp
Solder
Solder
Solder
Solder
Solder or
connectorized
Connectorized
Solder
Crimp or solder
Solder or
connectorized
Solder or
mechanical
Product Description
SolderSleeve wire splices
SolderSleeve wire splices
SolderGrip closed end
connector splices (stub)
DuraSeal crimp splices
MiniSeal crimp splices
DuraSeal crimp terminals
and disconnects
SolderGrip terminals
SolderSleeve wire terminators
SolderSleeve wire terminators
SolderSleeve shield terminators
SolderSleeve shield terminators
SolderSleeve shield terminators
SolderSleeve coaxial cable terminators
SolderSleeve coaxial cable terminators
SolderSleeve PCB/coaxial cable terminators
RF one-step BNC/TNC connectors
SolderShield cable splices
SolderTacts shielded contacts
Triax discrete connectors
Triax discrete connectors
Triax discrete connectors
In-line data bus
microcoupler
Data bus box couplers
Size 8, triaxial MIL-C-38999 contacts
MIL-STD-1553 B shielded cable
MIL-STD-1553
78° and 3000° terminators
Dust caps, braid terminators, splices
Series
CWT-900X
D-110, D-1744
SGRP, SGRS
D-406
D-436 (M81824)
B-106
SGRT
CWT-15XX
D-129, D-141,
D-71X
CWT-X
S01, S02,
M83519, SO63
SO96
CWT-4XXX
B-02X, B-04X
D-607, B-046
RBD, RTD
D-150
D-602
D-621, DK-621
D-621, DK-621
D-621, DK-621
D-500-04
D-500-025
D-602, DK-602
1061X
D-621, D-500
D-600,D-150
Page
Number
8-6
8-6
8-12
8-18
8-20
8-25
8-31
8-37
8-37
8-42
8-42
8-42
8-49
8-49
8-51
8-53
8-60
8-65
8-85
8-85
8-85
8-77
8-83
8-92
8-75
8-87
8-87
Wire-to-wire splicing
Terminals and
disconnects
Wire termination
to pin/post/tab
125°C [257°F]
150°C [302°F]
125°C [257°F]
150°C [302°F]
125°C [257°F]
Shield termination
150°C [302°F]
175°C [347°F]
125°C [257°F]
150°C [302°F]
150°C [302°F]
135°C [275°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
150°C [302°F]
Coaxial cable
termination
Cable-to-cable splicing
Shielded contacts
Triax connectors
MIL-STD-1553
Data bus connectors
MIL-STD-1553
In-line couplers
MIL-STD-1533
Triaxial size 8
contacts
Data bus cables
Data bus terminators
Data bus accessories
8
8-3
Catalog 1654025
Revised 12-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Electrical Interconnect Products
Product Selection
(Continued)
Application Type
Connection
Type
Max.
Operating
Temp.
125°C
150°C
Solder
Product Description
Series
Page
Number
8-6
8-6
8-18
8-20
8-12
SolderSleeve wire splices
SolderSleeve wire splices
DuraSeal crimp splices
MiniSeal crimp splices
SolderGrip closed end
connector splices (stub)
DuraSeal crimp terminals
and disconnects
SolderGrip terminals
CWT-900X
D-110,
D-1744
Wire to wire
splicing
Crimp
125°C
150°C
D-406
D-436
(M81824)
SGRP,
SGRS
Coil and
Solder
125°C
Crimp
Terminals
and disconnects
125°C
150°C
B-106
8-25
8-31
Coil and
Solder
SGRT
125°C
Wire termination
to pin/post/tab
Solder
SolderSleeve wire terminators
SolderSleeve wire terminators
CWT-15XX
D-129,
D-141,
D-71X
8-37
8-37
150°C
125°C
Shield termination
Solder
SolderSleeve shield terminators
SolderSleeve shield terminators
SolderSleeve shield terminators
SolderSleeve
coaxial cable terminators
RF one-step BNC/TNC
connector
SolderSleeve
coaxial cable terminators
CWT-X
S01, S02,
M83519,
SO63
SO96
8-42
8-42
8-42
150°C
175°C
125°C
Coax cable
termination
Solder
CWT-4XXX
8-49
8-53
8-49
8-51
135°C
RBD,
RTD
B-02X/04X
150°C
SolderSleeve
PCB/coaxial cable terminators
Cable to cable splicing
Solder/Crimp
D-607,
B-046
150°C
SolderShield cable splices
D-150,
B-202
8-60
Shielded contacts
Solder
150°C
SolderTacts shielded contacts
Data bus couplers, connectors,
terminators, accessories
D-602
8-65
Solder
MIL-STD-1553B
data bus components
150°C
D-500,
D-600,
D(K)-621
8-74
8-4
Catalog 1654025
Revised 12-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Wire-to-Wire Splicing
Introduction
Tyco Electronics offers
many products for
wire-to-wire splicing:
Raychem SolderSleeve
splicing devices; SolderGrip
splices; and DuraSeal and
MiniSeal crimp splices.
Like all Raychem intercon-
nect products, the wire-to-
wire splicing devices are
rugged and reliable, yet
easy to install.
Designed for applications
with temperatures up to
150°C [302°F], products
in this section include:
s
s
DuraSeal heat-shrinkable
nylon crimp splices are
easy to use in factory or
repair applications.
DuraSeal crimp splices
provide watertight sealing
and superior protection
against corrosion,
abrasion, and vibration.
Small, lightweight, and
low-profile MiniSeal high-
performance crimp
splices, which substantially
reduce wire bundle size
and weight, are QPL-listed
to the MIL-S-81824
specification, and are
required by the MIL-W-
5088 specification.
s
s
SolderGrip splices, which
are closed-end connec-
tors utilizing a spiral
copper coil that grips
and compresses the
conductors and allows a
prefluxed solder ring to
flow to the center of the
splicing area, resulting
in a high-reliability,
repeatable solder joint.
SolderSleeve splicing
devices, which can be
used to make sealed or
unsealed splices. In a
single step, they solder,
insulate, encapsulate, and
strain-relieve a wide
range of wire sizes.
8
8-5
Catalog 1654025
Revised 12-03
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171