ULTRAMINIATURE CIRCULAR
Series 806
Mighty Mouse Mil-Aero Connectors
806-025 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail
Series 806 hermetic receptacles feature 304L stainless steel shells and glass-to-
metal seals. Rated for -65°C to +200°C temperature range. Ultraminiature Series 806
connectors save size and weight compared to legacy aerospace-grade hermetic
connectors. These high performance, parylene-compatible connectors are suitable
for unpressurized aircraft areas subject to vibration, moisture, and temperature
extremes. Equipped with low-profile, non-threaded standoff. For ultra-light,
aluminum hermetic performance, see part no. 806-028.
How To Order
SAMPLE PART NUMBER
Product
806-025
-07
Z1
8-3
C
A
806-025
= Hermetic Receptacle
02
= Square Flange
07
= Jam Nut
13
= Weld Mount
Z1
= Passivated
ZL
= Nickel Plated
Features
Glass-to-metal seal
Non-removable solder cup or PC tail
contacts
High density #20HD and #22HD
arrangements for reduced size and
weight
Aerospace-grade materials, construction
Mounting Type
Shell Finish
Specifications
Arrangement Number
See Table 1
(Shell Size - Insert Arr.)
C
= Pin, PC Terminal
D
= Socket, PC Terminal
P
= Pin, Solder Cup
S
= Socket, Solder Cup
A B C D E F
Operating temperature: -65°C to +200°C
Leak Rate: 1E-7 cm
3
/s at 1 ATM pressure
differential
Dielectric withstanding voltage
#20HD layouts:1800 Vac
#22HD layouts: 1300 Vac
Current rating
#20HD contacts 5 A max.
#22HD contacts 3 A max.
Shell-to-Shell Conductivity: 10 mV max.
Mating durability: 500 cycles
Mechanical shock: EIA-364-27, 300g.
Vibration (sine): MIL-DTL-38999M, 60g.
Vibration (random) EIA-364-28 Condition
VI, Letter J, 43.92 Grms, +200°C
High Impact shock: MIL-S-901 Grade A
Indirect Lightning Strike: EIA-364-75
Type B Level 2 10kA Peak
Contact Type
Polarizing Position
(Table 2)
Table 1
Arrangement Number
Contacts
Table 2
Polarizing Positions
Shell
Size
8
8
9
8
10
11
9
10
12
11
14
12
16
14
18
20
16
22
18
24
20
22
24
Position
A
B
C
D
E
F
A°
105
102
80
68
64
72
No. of
3
4
5
7
8
10
11
15
15
19
20
26
31
39
41
55
60
69
85
92
110
140
186
#20HD #22HD
Arr.
8-3
8-4
9-5
8-7
10-8
11-10
9-11
10-15
12-15
11-19
14-20
12-26
16-31
14-39
18-41
20-55
16-60
22-69
18-85
24-92
20-110
22-140
24-186
B°
140
170
150
140
155
120
C°
215
248
230
205
234
200
D°
265
305
295
275
304
298
Connector Construction
Shell and jam-nut: 316L CRES
Shell (-13 only): 304L CRES
Hermetic contacts: nickel-iron alloy, gold
plated
Socket contacts: copper alloy, gold
plated
Insulator, hermetic: vitreous glass
Interfacial seal, peripheral seal, O-ring:
fluorosilicone
Insulator, socket: high grade rigid
dielectric
MASTER KEY
A°
D°
B°
C°
© 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero
22
Dimensions in Inches (millimeters) are subject to change without notice.
Rev. 05.03.18
ULTRAMINIATURE CIRCULAR
Series 806
Mighty Mouse Mil-Aero Connectors
806-025-02 Square Flange Receptacle Dimensions
2X C
SQ
.600 (15.24)
MAX, PINS
.750 (19.05)
MAX, SKTS
F
806-025 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail
øT
Contact
± .002 (0.05)
Size
In. mm.
#20
.030 0.76
.125(3.18)
MIN
#22
.020 0.51
øE
øT
.100 (2.54)
4X .025 (0.64)
See pages 68–78 ø S
for recommended
PC board layouts
(omit mounting holes
and orientation hole)
2X D
SQ
2X D
SQ
A MATING
THREAD
øB
øM
4X
4X ø M
RECOMMENDED PANEL CUTOUT
Shell
Size
8
9
10
11
12
14
16
18
20
22
24
A
Mating Thread
.5000-.067P-.2L-TS-2A
.5625-.067P-.2L-TS-2A
.6250-.067P-.2L-TS-2A
.6875-.067P-.2L-TS-2A
.7500-.067P-.2L-TS-2A
.8750-.067P-.2L-TS-2A
1.0000-.067P-.2L-TS-2A
1.1250-.067P-.2L-TS-2A
1.2500-.067P-.2L-TS-2A
1.3750-.067P-.2L-TS-2A
1.5000-.067P-.2L-TS-2A
ØB
Max.
In.
mm.
1.040
1.130
1.174
1.240
1.354
1.510
1.620
1.784
1.910
2.083
2.200
26.42
28.70
29.82
31.50
34.39
38.35
41.15
45.31
48.51
52.91
55.88
C Max
In.
mm.
.822
.885
.913
.960
1.040
1.133
1.227
1.320
1.444
1.570
1.696
20.88
22.48
23.19
24.38
26.42
28.78
31.17
33.53
36.68
39.88
43.08
D
In.
.531
.594
.625
.670
.765
.859
.938
1.016
1.109
1.203
1.312
øE
mm.
13.49
15.09
15.88
17.02
19.43
21.82
23.83
25.81
28.17
30.56
33.32
In.
.387
.468
.546
.586
.663
.743
.842
.959
1.105
1.215
1.335
mm.
9.83
11.89
13.87
14.88
16.84
18.87
21.39
24.36
28.07
30.86
33.91
F Max
In.
mm.
.100
.100
.100
.100
.100
.100
.100
.100
.125
.125
.125
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
3.18
3.18
3.18
Ø
M
In.
mm.
.128
.128
.128
.128
.128
.128
.128
.128
.154
.154
.154
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
3.91
Ø
S
In.
mm.
.509
.577
.645
.712
.768
.890
1.015
1.125
1.275
1.400
1.525
12.93
14.66
16.38
18.08
19.51
22.61
25.78
28.58
32.39
36.56
38.74
806-025-07 Jam Nut Receptacle Dimensions
2X H
SQ
.726
(18.44)
J
See pages 68–78 for recommended PC board layouts
(omit mounting holes and orientation hole)
SOLDER CUPS
STYLES "P" & "S"
P +.005/-.000
(+0.13/-0.00)
øG
A MATING
THREAD
.125 (3.18)
MAX PANEL
øT
Contact
± .002 (0.05)
øE
Size
In. mm.
#20
.030 0.76
#22
.020 0.51
PC TERMINATION
ø N +.005/-.000
STYLES "C" & "D"
(+0.13/-0.00)
.100 (2.54)
4X .025 (0.64)
RECOMMENDED PANEL CUTOUT
K MOUNTING THREAD
øT
Shell
Size
8
9
10
11
12
14
16
18
20
22
24
A
Mating Thread
.5000-.067P-.2L-TS-2A
.5625-.067P-.2L-TS-2A
.6250-.067P-.2L-TS-2A
.6875-.067P-.2L-TS-2A
.7500-.067P-.2L-TS-2A
.8750-.067P-.2L-TS-2A
1.0000-.067P-.2L-TS-2A
1.1250-.067P-.2L-TS-2A
1.2500-.067P-.2L-TS-2A
1.3750-.067P-.2L-TS-2A
1.5000-.067P-.2L-TS-2A
øE
In.
.387
.468
.546
.586
.663
.743
.842
.959
1.105
1.215
1.335
mm.
9.83
11.89
13.87
14.88
16.84
18.87
21.39
24.36
28.07
30.86
33.91
G Max
In.
mm.
.980
1.040
1.110
1.160
1.230
1.360
1.515
1.610
1.850
2.010
2.195
24.69
26.42
28.19
29.46
31.24
34.54
38.48
40.89
46.99
51.05
55.75
H Max
In.
mm.
.920
.980
1.050
1.110
1.170
1.320
1.444
1.570
1.760
1.913
2.070
23.37
24.89
26.67
28.19
29.72
33.53
36.68
39.88
44.70
48.59
52.58
J Max
In.
mm.
.100
.100
.100
.100
.100
.100
.100
.100
.128
.128
.128
2.54
2.54
2.54
2.54
2.54
2.54
2.54
2.54
3.25
3.25
3.25
K Thread
M15x1.0-6g-0.100R
M16x1.0-6g-0.100R
M18x1.0-6g-0.100R
M19x1.0-6g-0.100R
M21x1.0-6g-0.100R
M24x1.0-6g-0.100R
M27x1.0-6g-0.100R
Ø
N
In.
mm.
.601
.640
.719
.759
.837
.955
15.27
16.26
18.26
19.28
21.26
24.26
27.25
30.28
34.26
37.26
41.25
P
In.
.256
.287
.318
.350
.381
.443
.505
.568
.630
.693
.755
mm.
6.50
7.29
8.08
8.89
9.67
11.25
12.83
14.43
16.00
17.60
19.18
1.073
M30x1.0-6g-0.100R
1.192
M34x1.0-6g-0.100R
1.349
1.467
M41x1.0-6g-0.100R
1.624
M37x1.0-6g-0.100R
© 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero
23
Dimensions in Inches (millimeters) are subject to change without notice.
Rev. 03.28.18
ULTRAMINIATURE CIRCULAR
Series 806
Mighty Mouse Mil-Aero Connectors
806-025-13 Weld Mount Receptacle Dimensions
.130/.122
(3.30/3.10)
.065(1.57)
R.010 (0.25)
MAX
4X .025 (0.64)
.125 (3.18)
MIN
øE
øT
øL
.850(21.59)
MAX, PINS
.950(24.13)
MAX, SKTS
.045
(1.14)
.100 (2.54)
øT
Contact
± .002 (0.05)
Size
In. mm.
#20
.030 0.76
#22
.020 0.51
øR
806-025 Glass-to-Metal Hermetic Receptacles, Solder Cup/PC Tail
A MATING
THREAD
øS
.100
(2.54)
R.005
(0.13)
MAX
See pages 68–78
for recommended
PC board layouts
(omit mounting holes
and orientation hole)
RECOMMENDED PANEL CUTOUT
Shell
Size
8
9
10
11
12
14
16
18
20
22
24
A
Mating Thread
.5000-.067P-.2L-TS-2A
.5625-.067P-.2L-TS-2A
.6250-.067P-.2L-TS-2A
.6875-.067P-.2L-TS-2A
.7500-.067P-.2L-TS-2A
.8750-.067P-.2L-TS-2A
1.0000-.067P-.2L-TS-2A
1.1250-.067P-.2L-TS-2A
1.2500-.067P-.2L-TS-2A
1.3750-.067P-.2L-TS-2A
1.5000-.067P-.2L-TS-2A
øE
In.
.387
.468
.546
.586
.663
.743
.842
.959
1.105
1.215
1.335
mm.
9.83
11.89
13.87
14.88
16.84
18.87
21.39
24.36
28.07
30.86
33.91
L
±
.002 (0.05)
In.
mm.
.788
.912
.975
1.038
1.100
1.225
1.350
1.475
1.600
1.725
1.850
20.02
23.16
24.77
26.37
27.94
31.12
34.29
37.47
40.64
43.82
46.99
Ø
R ± .002 (0.05)
In.
mm.
.793
.917
.980
1.043
1.105
1.230
1.355
1.480
1.605
1.730
1.855
20.14
23.29
24.64
26.49
53.47
31.24
34.42
37.59
40.77
43.94
47.12
Ø
S
In.
.509
.577
.645
.712
.768
.890
1.015
1.125
1.275
1.400
1.525
mm.
12.93
14.66
16.38
18.08
19.51
22.61
25.78
28.58
32.39
36.56
38.74
© 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero
24
Dimensions in Inches (millimeters) are subject to change without notice.
Rev. 05.14.18
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