3.1
Table of Contents
Hook-Up and Lead Wire
3
Hook-Up & Lead Wire
Introduction:
UL Style & CSA Type Listings
PVC
300V, 80°C
300V, 105°C
600V, 105°C
(Type MW) MIL-W-76C-PVC:
1000V, 80°C
(Type B) MIL-W-16878/1-PVC:
600V, 105°C
Hook-Up Wire on Racks:
Wire Dispenser Kits
Teflon
®
300V, 200°C High-Temperature
105°C High-Temperature
(Type E) MIL-W-16878/4:
600V, 200°C
(Type ET) MIL-W-16878/6:
250V, 200°C
EPDM
600V, 150°C High-Temperature
600V, 125°C High-Temperature
7500V, 150°C High-Temperature/High-Voltage
XL-Dur
®
300V, 105°C
600V, 125°C
600V, 150°C High-Temperature
SIS Wire
600V, 90°C
Hypalon
®
600V, 105°C
300V, 105°C
5000V High-Voltage
Neoprene
300V, 90°C
600V, 90°C
Silicone Rubber
Braidless:
600V, 150°C/200°C
Glass Braid:
600V, 200°C
Glass Braid:
600V, 150°C
Mercury Switch Wire:
600V, 150°C
High-Voltage Leads
22 AWG, 20 AWG, 18 AWG
Test Prod Wire:
PVC and Rubber Insulation
Gas Tube Sign and Ignition Cable
GTO-10:
10kV, 105°C
Magnet Wire
Shielding and Bonding Cable
Direct Burial Cable:
Roadway Loop Cables (14 AWG)
Bus Bar, Antenna and Aluminum Ground Wire
Technical Information
Conductor and Insulation Materials
Insulation Characteristics and Color Codes
Current Carrying Capacity
Temp Ranges and Classifications/Conductor Configurations
Packaging
Hypalon and Teflon are DuPont trademarks.
Page No.
3.2
3.3–3.8
3.3
3.4
3.5
3.7
3.7
3.8
3.9–3.11
3.9
3.10
3.10
3.11
3.12–3.13
3.12
3.13
3.13
3.14–3.15
3.14
3.14
3.15
3.15
3.15
3.16–3.17
3.16
3.17
3.17
3.18
3.18
3.18
3.19–3.21
3.19
3.20
3.21
3.21
3.22
3.22
3.23–3.24
3.24
3.24
3.25
3.26
3.26
3.27
3.28–3.32
3.28
3.29
3.30
3.31
3.32
Please refer to “Terms of Use of Master Catalog” on page 22.22
H O O K - U P
&
L E A D
W I R E
3.2
Introduction
Index by UL Voltage and Temperature Rating
Hook-Up & Lead Wire Section
300V, 80°C
PVC
300V, 90°C
Neoprene
300V, 105°C
Hypalon
®
XL-Dur
®
300V, 200°C
Teflon
®
600V, 90°C
Neoprene
SIS
600V, 105°C
Hypalon
PVC
600V, 125°C
EPDM
XL-Dur
600V, 150°C
EPDM
Silicone Rubber Braidless
Silicone Rubber Glass Braid
Silicone Rubber Mercury Switch Wire
XL-Dur
600V, 200°C
Silicone Rubber Braidless
Silicone Rubber Glass Braid
5000V
Hypalon
7500V, 150°C
EPDM
Belden
®
hook-up and lead wire products
are manufactured in a variety of materials,
sizes and designs to meet rigid industry and
government specifications. Manufactured
in-house, our hook-up and lead wire manu-
facturing process begins with copper rod.
Our rubber formulation and plastic mixing
facilities give us complete control of the
product from start to finish. As a result,
consistent quality of these products is
always assured.
Our hook-up and lead wire products can be
used in a wealth of applications including
inter-connection circuits, internal wiring of
computer and data processing equipment,
appliances, lighting, motor leads, heating
and cooling equipment, harness fabrication
and automotive.
Most of our hook-up and lead wire
constructions are available from stock in a
wide variety of colors and packages. Many
of these are available off the shelf from
distributors. If you have a new or unusual
application or you cannot find hook-up or
lead wire in this catalog section that meets
your technical requirements, contact
Technical Support at 1-800-BELDEN-1.
Page No.
3.3–3.4
3.18
3.17
3.14
3.9
3.18
3.15
3.16
3.5–3.6
3.12–3.13
3.14
3.12
3.19
3.21
3.21
3.15
3.19
3.20
3.17
3.13
UL & CSA Type by Belden Series
UL
Style*
1007
1015
1028
1061
1180
1213
1283
1371
1569
1855
3044
3046
3048
3049
3069
3070
3071
3074
3075
3101
3123
3125
3126
3135
3173
3190
3191
3192
3193
3195
3196
3199
3212
3213
3214
3239
3321
3340
3374
3436
3484
3499
SIS
CSA
Type
TR-64
TEW
TEW
AWM
—
—
TEW
—
TRSR-64
—
CL902
CL903
CL902
CL902
SEWF-2
SEWF-2
SEW-2
SEW-2
SEW-2
SEWF-2
—
SEW-2
SEW-2
—
CL1251
CL1052
CL1052
CL1052
CL1052
CL1251
CL1251
CL1054
AWM
AWM
AWM
—
AWM
CL1254
CL1254
CL1251
AWM
—
—
Belden
Series
Number
328, 99
327, 99, 89
99, 89
99
830
830
99
830
99
—
315
315, 325
315
315
308
308
324
324
324
308
340
308
308
334
356
349
344
344
344
356
356
357
333
333
333
—
354
371
371
354
372
375
390
310
Temp.
Rating
80°C
105°C
105°C
80°C
200°C
105°C
105°C
105°C
105°C
80°C
90°C
90°C
90°C
90°C
150°C
150°C
200°C
200°C
200°C
150°C
150°C
200°C
200°C
200°C
125°C
105°C
105°C
105°C
105°C
125°C
125°C
105°C
150°C
150°C
150°C
80°C
150°C
150°C
150°C
150°C
125°C
150°C
105°C
90°C
Page
No.
3.4
3.5
3.6
3.3
3.9
3.10
3.6
3.11
3.4
3.24
3.18
3.18
3.18
3.18
3.21
3.21
3.20
3.20
3.20
3.21
3.21
3.20
3.20
3.19
3.14
3.17
3.16
3.16
3.16
3.14
3.14
3.14
3.19
3.19
3.19
3.22
3.15
3.12
3.12
3.15
3.13
3.13
3.24
3.15
Hypalon and Neoprene Constructions
These constructions may require a special
topcoat to facilitate printing by customers.
Minimum order is 5000′ per AWG. Please
order the standard item and specify
“Top-Coated” and specify color. Orders
must be in multiples of standard packages.
Price and delivery information is available
upon request.
Manufacturer’s Identification
Identification of the hook-up and lead wire is
provided by our UL and CSA files numbers
or printed name on the wire jacket.
UL/CSA
File
Number
Style
UL
E-12683
E-9147
E-6934
E-3197
LL-7874
CSA
1XXX, 2XXX, 3XXX,
4XXX, 5XXX
GTO 10
SF-1, SFF-1,
SF-2, SFF-2
SIS
All Types
Appliance Wiring Material (AWM)
Appliance Wiring Material is Underwriter
Laboratories, Inc.’s recognized covering
of insulated wire and cable intended for
internal wiring of appliances and equipment.
Each construction satisfies the requirements
for use in particular applications. Wiring
materials recognized under this classification
bear the Underwriters’ “Appliance Wiring
Material Label.”
Special Ordering Information
Number Printed Wire
GTO-10
GTO-10
Thermosetting and thermoplastic construc-
tions can be supplied with printed numbers.
Price and delivery information is available
upon request.
*These UL Styles are the Belden product
which are listed in this catalog.
Hypalon and Teflon are DuPont trademarks.
F o r m o r e i n f o r m a t i o n , c o n t a c t
B e l d e n Te c h n i c a l S u p p o r t :
1 - 8 0 0 - B E L D E N - 1
• w w w . b e l d e n . c o m
H O O K - U P
&
L E A D
W I R E
3.3
PVC
UL AWM Style 1061
300V, 80°C
(CSA AWM)
Product Description
Tinned copper, semi-rigid PVC insulation
(solid conductors suitable for wire wrap
applications).
Solid Conductor
Part
No.
AWG
(stranding)
Insulation
Thickness
Inch
mm
Nominal OD
Inch
mm
Standard Lengths
Ft.
m
Standard
Unit Weight
Lbs.
kg
Stock Colors
(See Color Codes
Chart on Page 3.29)
300V, 80°C
(UL & CSA)
UL AWM Style 1061 • CSA AWM
9978
9987
9977
9986
30 (solid)
30 (7x38)
28 (solid)
28 (7x36)
.010
.010
.010
.010
.25
.25
.25
.25
.030
.032
.033
.035
.76
.81
.84
.89
100
1000
100
1000
100
1000
30.5
304.8
30.5
304.8
30.5
304.8
.1
1.0
.1
1.0
.1
1.0
.1
2.0
10.0
.2
2.0
.2
2.0
10.0
.2
3.0
10.0
.2
3.0
10.0
4.0
15.0
.3
4.0
.05
.50
.05
.50
.05
.50
.05
1.00
4.50
.10
.90
.10
.90
4.50
.10
1.40
4.50
.10
1.40
4.50
1.80
6.80
.10
1.80
1–5, 7–10, 13
1–5, 7–10, 13
2, 7–10
2, 7–10
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
2, 4, 10, 13
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
4, 5, 10, 13
1–5, 7–10, 13
1–5, 7–10, 13
2, 10
1–5, 7–10, 13
1–5, 7–10, 13
2, 3, 5, 10, 13
1–5, 7–10, 13
9
1–5, 7–10, 13
1–5, 7–10, 13
1, 9, 13
1–3, 9, 10
1–5, 7–10, 13
1–5, 7–10, 13
9, 13
1–4, 7, 9, 10
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
1–5, 7–10, 13
3, 7
2–5, 7, 9, 10
Stranded Conductor
9976
9985
26 (solid)
26 (7x34)
.010
.010
.25
.25
.036
.039
.99
100
30.5
1000 * 304.8
5000 * 1524.0
100
30.5
1000 * 304.8
5000 * 1524.0
100
30.5
1000 * 304.8
5000 * 1524.0
1000 * 304.8
5000 * 1524.0
100
30.5
1000 * 304.8
9975
24 (solid)
.010
.25
.040
1.02
9984
24 (7x32)
.010
.25
.044
1.12
9979
9983
22 (solid)
22 (7x30)
.010
.010
.25
.25
.047
.050
1.19
1.27
9982
20 (7x28)
.010
.25
.057
5000 * 1524.0
10000 * 3048.0
1.45
100
30.5
1000 * 304.8
5000 * 1524.0
1000 * 304.8
1000
100
1000 *
100
304.8
30.5
304.8
30.5
15.0 6.80
30.0 13.60
.5
.20
5.0
20.0
5.0
7.0
.8
7.0
1.3
11.0
1.2
11.0
2.30
9.07
2.30
3.20
.40
3.20
.60
5.00
.50
5.00
9917
9911
9981
9980
9909
20 (10x30)
18 (16x30)
18 (19x30)
16 (19x28)
16 (26x30)
.010
.010
.010
.010
.010
.25
.25
.25
.25
.25
.056
.067
.066
.078
.080
1.42
1.70
1.68
1.98
2.03
1000 * 304.8
100 *
30.5
1000 * 304.8
*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order
for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
F o r m o r e i n f o r m a t i o n , c o n t a c t
B e l d e n Te c h n i c a l S u p p o r t :
1 - 8 0 0 - B E L D E N - 1
• w w w . b e l d e n . c o m
3
•
Hook-Up and Lead Wire
100
30.5
1000 * 304.8
10000 * 3048.0
.91
100
30.5
1000 * 304.8
H O O K - U P
&
L E A D
W I R E
3.4
PVC
UL AWM Style 1007
300V, 80°C
(JQA-F-)
VW-1
Product Description
Tinned copper, PVC insulation. Rated
80°C, 300V. Rated 600V peak for electronic
circuits, and internal wiring of electronic
and electrical equipment.
Part
No.
AWG
(stranding)
[sq.mm]
(stranding in mm)
Insulation
Thickness
Inch
mm
Nominal OD
Inch
mm
Standard Lengths
Ft.
m
Standard
Unit Weight
Lbs.
kg
Stock Colors
(See Color Codes
Chart on Page 3.29)
300V, 80°C
(UL)
UL AWM Style 1007 • JQA-F-
9930
30 (7x38)
.015
.38
.044
1.12
100
1000 *
30.5
304.8
.2
2.0
.1
.9
1–5, 7–10, 13
1–5, 7–10, 13
UL and CSA Dual-Rated Wire
UL AWM Style 1007 — 300V, 80°C
(CSA Type TR-64, 90°C)
UL AWM Style 1569 — 300V, 105°C
(CSA Type TRSR-64, 105°C)
(JQA-F- [except 9989])
VW-1
Product Description
Tinned copper, PVC insulation. Rated
105°C, 300V. Rated 600V peak for
electronic circuits, and internal wiring
of electronic and electrical equipment.
Dual-Rated • 300V, 80°C and 300V, 105°C
(UL & CSA)
UL AWM Style 1007 and 1569 • CSA Types TR-64 and TRSR-64 • JQA-F-
9928
28 (7x36)
.015
.38
.047 1.19
100
30.5
.2
.1
1–5, 7, 9, 10, 13
1000 * 304.8 2.0
.9
1–5, 7–10, 13
5000 * 1524.0 10.0 4.5
4, 10
9926
26 (7x34)
.015
.38
.051 1.30
100
30.5
.2
.1
1–5, 7–10, 13
1000 * 304.8 3.0 1.4
1–5, 7–10, 13
5000 * 1524.0 10.0 4.5
2, 5, 9, 10, 13
9923
24 (7x32)
.015
.38
.056 1.42
100
30.5
.3
.1
1, 2, 4, 5, 9, 10
1000 * 304.8 4.0 1.8
1–5, 7–10, 13
5000 * 1524.0 15.0 6.8
1–5, 7–10, 13
9921
22 (7x30)
.015
.38
.062 1.57
100
30.5
.4
.2
1–10, 13
1000 * 304.8 5.0 2.3
1–10, 13
5000 * 1524.0 20.0 9.1
1–6, 8–10, 13
9919
20 (7x28)
.015
.38
.069 1.75
100
30.5
.7
.3
1–5, 7–10, 13
1000 * 304.8 6.0 2.7
1–5, 7–10, 13
9920
20 (10x30)
.015
.38
.067 1.70 1000 * 304.8 6.0 2.7
1–10, 13
5000 * 1524.0 25.0 11.4
2, 6, 9, 10, 13
9918
18 (16x30)
.015
.38
.079 2.01
100
30.5
.9
.4
1–10, 13
1000 * 304.8 8.0 3.6
1–10, 13
5000 * 1524.0 35.0 15.9
1–5, 7–10, 13
9916
16 (26x30)
.015
.38
.092 2.34
100
30.5 1.3
.6
1–5, 7–10, 13
1000 * 304.8 12.0 5.5
1–5, 7–10, 13
5000 * 1524.0 55.0 25.0
1–3, 5, 9, 10
UL AWM Style 1569 • CSA Type TR-64 and TRSR-64
9989
14 (41x30)
.015
.38
.110
2.79
1000 *
304.8 17.0
7.7
1–5, 7, 9, 10, 13
UL AWM Style 1007
300V, 80°C
(CSA Type TR-64, 90°C)
(JQA-F-)
VW-1
Recommended maximum baking cycles:
24 hours @ 300°F (149°C)
300V, 80°C
(UL) •
300V, 90°C
(CSA)
UL AWM Style 1007 • CSA Type TR-64 • JQA-F-
32822
22 (7x30)
.015
.38
.062 1.58 5000
†
1524.0
[.36 (7x.25)]
20.0
25.0
9.1
11.4
1–5, 7–10, 13
9
32820
20 (7x28)
[.56 (7x.32)]
.015
.38
.068
1.73
5000
†
1524.0
*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order
for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
†
May contain more than one piece. Minimum length of any one piece is 200 ft.
Stranded tinned copper conductor
(Uni-Strand
®
)
F o r m o r e i n f o r m a t i o n , c o n t a c t
B e l d e n Te c h n i c a l S u p p o r t :
1 - 8 0 0 - B E L D E N - 1
• w w w . b e l d e n . c o m
H O O K - U P
&
L E A D
W I R E
3.5
PVC
UL AWM Style 1015
600V, 105°C
(CSA Type TEW)
(JQA-F-)
VW-1
Product Description
Tinned copper, PVC insulation. Rated
105°C, 600V. Rated 2500V peak for
electronic circuits, and internal wiring of
electronic and electrical equipment.
Part
No.
AWG
(stranding)
Insulation
Thickness
Inch
mm
Nominal OD
Inch
mm
Standard Lengths
Ft.
m
Standard
Unit Weight
Lbs.
kg
Stock Colors
(See Color Codes
Chart on Page 3.29)
600V, 105°C
(UL & CSA)
UL AWM Style 1015 • CSA Type TEW • JQA-F-
9924
24 (7x32)
.030
.76
.088 2.24
100
30.5
.7
.3
1000 * 304.8 5.0 2.3
5000 1524.0 25.0 11.4
8920
22 (7x30)
.030
.76
.093
2.36
100
30.5
.8
.4
1000 * 304.8 7.0 3.2
5000 * 1524.0 30.0 13.6
1–5, 9, 10, 13
1–5, 7–10, 13
9, 10
1–5, 9, 10, 13
1–5, 7–10, 13
1, 2, 4, 5, 10 ,13
8919
20 (10x30)
.030
.76
.100
2.54
8915
8917
18 (solid)
16 (26x30)
.030
.030
.76
.76
.105
.123
2.67
3.12
5000 * 1524.0 50.0 22.7 1, 2, 4, 5, 7–10, 13
1000 * 304.8 10.0 4.5
2–5, 8–10, 13
5000 * 1524.0 50.0 22.7
2, 10
100
500
1000 *
30.5 2.2
152.4 7.5
304.8 13.0
1.0 1–5, 9, 10, 13, 189
3.4
1–5, 9, 10, 13
6.0 1–5, 7–10, 13, 189
8916
14 (41x30)
.030
.76
.138
3.51
4000 1219.2 56.0 25.4
189
5000 * 1524.0 70.0 31.8 1, 2, 5, 9, 10, 13
100
30.5 2.8 1.3 1–5, 7–10, 13, 189
500
152.4 10.5 4.8 1–5, 7–10, 13, 189
4000 * 1219.2 80.0 36.4
1–5, 7–10, 13
100
30.5 3.7 1.7
1–5, 7–10, 13
250
2000
100
250
2000
500
2000
76.2 7.8 3.5
609.6 60.0 27.3
30.5 5.2 2.4
76.2 11.3 5.1
609.6 86.0 39.1
152.4 22.0 10.0
609.6 92.0 41.8
1–5, 8–10, 13
1–5, 9, 10, 13
2, 4, 9, 10
2, 4, 9, 10
2, 9, 10
1–5, 7–10, 13
1, 3, 4, 8, 10, 13
9912
12 (65x30)
.030
.76
.158
4.01
9910
10 (65x28)
.030
.76
.180
4.57
8910
10 (105x30)
.030
.76
.186
4.72
UL AWM Style 1015
600V, 105°C
(CSA Type TEW)
(JQA-F-)
VW-1
Product Description
Uni-Strand conductors.
®
Part
No.
AWG
(stranding)
[sq.mm]
(stranding in mm)
Insulation
Thickness
Inch
mm
Nominal OD
Inch
mm
Standard Lengths
Ft.
m
Standard
Unit Weight
Lbs.
kg
Stock Colors
(See Color Codes
Chart on Page 3.29)
600V, 105°C
(UL & CSA)
UL AWM Style 1015 • CSA Type TEW • JQA-F-
32722
32720
32718
22 (7x30)
[.36 (7x.25)]
.030
.030
.032
.76
.76
.80
.093
.099
.108
2.36
2.52
2.74
5000
†
1524.0
4000
†
1219.2
4000
†
1219.2
35.0
28.0
40.0
13.9
12.7
2, 8, 9, 10
1–5, 9, 10, 13
20 (7x28)
[.56 (7x.32)]
Recommended maximum baking cycles:
48 hours @ 275°F (135°C) • 24 hours @ 300°F (149°C)
18 (7x26)
[.90 (7x.40)]
18.2 2–5, 7, 9, 10, 13
*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order
for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
†
May contain more than one piece. Minimum length of any one piece is 200 ft.
Stranded tinned copper conductor
(Uni-Strand
®
)
F o r m o r e i n f o r m a t i o n , c o n t a c t
B e l d e n Te c h n i c a l S u p p o r t :
1 - 8 0 0 - B E L D E N - 1
• w w w . b e l d e n . c o m
3
•
Hook-Up and Lead Wire
8918
18 (16x30)
.030
.76
.110
2.79
100
30.5
.9
.4
1–5, 9, 10, 13
1000 * 304.8 8.0 3.6
1–5, 7–10, 13
5000 * 1524.0 40.0 18.2
2, 4, 9, 10, 13
100
30.5 1.2
.5 1–5, 9, 10, 13, 189
1000 * 304.8 10.0 4.5 1–5, 7–10, 13, 189
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