E
SEC/S Kevin Zhou
Approved
Ericsson Internal
TABLE OF SPECIFICATION
PRODUCT CONTENTS
No.
1 (1)
(5)
Prepared (also subject responsible if other)
1/1301- BMR 453 Uen
00152-EN/LZT146395
Checked
Date
Rev
EN/LZT 146
395
R9A
BMR 453 series
Fully regulated Intermediate Bus Converters
N
SEC/S Kevin Zhou
2011-07-07
2014-03-07
J
© Ericsson AB
Input
36-75 V, Output up to
60
A /
396
W
Technical Specification
Reference
March
2014
Key Features
Industry standard five pin Quarter-brick
57.9 x 36.8 x 11.6 mm (2.28 x 1.45 x 0.46 in.)
Optional digital PMBus interface
Fully regulated intermediate bus converter
High efficiency, typ. 96% at half load, 12 Vout
+/- 2% output voltage tolerance band
1500 Vdc input to output isolation
2.5
million hours MTBF
Optional baseplate
Optional output voltage Droop for parallel operation
ISO 9001/14001 certified supplier
PMBus Revision 1.1 compliant
Power Management
Configurable soft start/stop
Precision delay and ramp-up
Voltage sequencing and margining
Voltage/current/temperature monitoring
Configurable output voltage
Power good
Synchronization
Voltage track
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
Functional Description
Electrical Specification
3.3 V, 60 A / 198 W
5 V, 60 A / 300 W
9 V, 33 A / 297 W
12 V, 33 A / 396 W
EMC Specification
Operating Information
Thermal considerations
Connections
PMBus communications
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 2
............................................................. 4
............................................................. 5
............................................................. 6
BMR 453 0002/003 ............................... 7
BMR 453 0002/004 ............................. 10
BMR 453 0000/002 ............................. 13
BMR 453 0000/001 ............................. 16
........................................................... 19
........................................................... 20
........................................................... 23
........................................................... 24
........................................................... 25
........................................................... 28
........................................................... 32
........................................................... 33
........................................................... 35
E
SEC/S Kevin Zhou
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
2 (5)
Prepared (also subject responsible if other)
1/1301- BMR 453 Uen
Checked
Date
Rev
EN/LZT 146
395
R9A
BMR 453 series
Fully regulated Intermediate Bus Converters
N
SEC/S Kevin Zhou
2014-03-07
© Ericsson AB
Input
36-75 V, Output up to
60
A /
396
W
Technical Specification
Reference
March
2014
2
Ordering Information
Product program
BMR4530002/003
BMR4530002/004
BMR4530000/002
BMR4530006/012
BMR4530000/001
BMR4530006/013
BMR4530006/014
Product Number and Packaging
BMR453
Mechanical
pin option
Mechanical
option
Hardware option
Configuration file
Optional
designation
n
1
Description
(Vin 40-75, available only for n3n4 = 06 or 07)
Output
3.3 V / 60 A, 198 W
5 V / 60 A, 300 W
9 V / 33 A, 297 W
9.6 V / 33 A, 297 W
12 V / 33 A, 396 W
12 V / 33 A, 376 W
12.45 V / 33 A, 391 W
Packaging
xxx = Application Specific Configuration
20 converters/tray/box PE foam dissipative
Example: Product number BMR4532000/002 equals an Through hole mount
lead length 3.69 mm (cut), open frame, digital interface with 9 V standard
configuration variant.
Note 1: Surface mount option available for 8.1-13.2Vout open frame version.
Can not be combined with base plate option.
For application specific configurations contact your local Ericsson Power
Modules sales representative.
General Information
n
4
/
/
n
5
n
6
n
7
Reliability
The failure rate (
) and mean time between failures
(MTBF= 1/
) is calculated at max output power and an
operating ambient temperature (T
A
) of +40°C. Ericsson
Power Modules uses Telcordia SR-332 Issue 2 Method 1 to
calculate the mean steady-state failure rate and standard
deviation (
).
Telcordia SR-332 Issue 2 also provides techniques to
estimate the upper confidence levels of failure rates based
on the mean and standard deviation.
Mean steady-state failure rate,
403 nFailures/h
Std. deviation,
61 nFailures/h
n
1
x
n
2
n
3
x
x
x
/
/
/
x
x
x
0 = Standard pin length 5.33 mm (0.210 in.)
note 1
1 = Surface mount option
2 = Lead length 3.69 mm (0.145 in.)
3 = Lead length 4.57 mm (0.180 in.)
4 = Lead length 2.79 mm (0.110 in.) (cut)
5 = Lead length 2.79 mm (0210 in.)
stand off 6.7 mm
0 = Open frame
1 = Baseplate
2 = Baseplate with GND-pin
00 = 8.1-13.2 Vout With digital interface
01 = 8.1-13.2 Vout Without digital interface
02 = 3-6.7 Vout With digital interface
03 = 3-6.7 Vout Without digital interface
06 = 8.1-13.2 Vout With 0.6 V droop load
sharing function Without digital interface
07 = 8.1-13.2 Vout With 0.6 V droop load
sharing function With digital interface
001 = 12 V Standard configuration
002 = 9 V Standard configuration
003 = 3.3 V Standard configuration
004 = 5 V Standard configuration
007 = 9 V with positive RC logic configuration
008 = 12 V with positive RC logic configuration
009 = 3.3 V with positive RC logic configuration
010 = 5 V with positive RC logic configuration
012 = 9.6 V with 0.6 V droop load sharing
function configuration (available only for n3n4
= 06 or 07)
013 = 12 V with 0.6 V droop load sharing
function configuration
(Vin 40-75,available, only for n3n4 = 06 or 07)
014 = 12.45 V with 0.6 V droop load sharing
function configuration
n
2
MTBF (mean value) for the BMR453 series = 2.5 Mh.
MTBF at 90% confidence level = 2.1 Mh
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2011/65/EU and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products are found in the Statement of
Compliance document.
Ericsson Power Modules fulfills and will continuously fulfill
all its obligations under regulation (EC) No 1907/2006
concerning the registration, evaluation, authorization and
restriction of chemicals (REACH) as they enter into force
and is through product materials declarations preparing for
the obligations to communicate information on substances
in the products.
n
3
n
4
n
5
n
6
n
7
E
SEC/S Kevin Zhou
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
3 (5)
Prepared (also subject responsible if other)
1/1301- BMR 453 Uen
Checked
Date
Rev
EN/LZT 146
395
R9A
BMR 453 series
Fully regulated Intermediate Bus Converters
N
SEC/S Kevin Zhou
2014-03-07
© Ericsson AB
Input
36-75 V, Output up to
60
A /
396
W
Technical Specification
Reference
March
2014
3
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose (including,
but not limited to, use in life support applications, where
malfunctions of product can cause injury to a person’s
health or life).
© Ericsson AB 2014
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
E
SEC/S Kevin Zhou
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
4 (5)
Prepared (also subject responsible if other)
1/1301- BMR 453 Uen
Checked
Date
Rev
EN/LZT 146
395
R9A
BMR 453 series
Fully regulated Intermediate Bus Converters
N
SEC/S Kevin Zhou
2014-03-07
© Ericsson AB
Input
36-75 V, Output up to
60
A /
396
W
Technical Specification
Reference
March
2014
4
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with the safety
standards IEC 60950-1, EN 60950-1 and UL 60950-1
Safety of Information Technology Equipment.
IEC/EN/UL 60950-1 contains requirements to prevent injury
or damage due to the following hazards:
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
output is considered as safety extra low voltage (SELV) if
one of the following conditions is met:
The input source provides supplementary or double or
reinforced insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides functional or basic insulation
from the AC mains and the product’s output is reliably
connected to protective earth according to
IEC/EN/UL 60950-1.
For functional insulated products (see Safety Certificate)
the output is considered as safety extra low voltage (SELV)
if one of the following conditions is met:
The input source provides double or reinforced
insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides basic or supplementary
insulation from the AC mains and the product’s output is
reliably connected to protective earth according to
IEC/EN/UL 60950-1.
The input source is reliably connected to protective
earth and provides basic or supplementary insulation
according to IEC/EN/UL 60950-1 and the maximum
input source voltage is 60 Vdc.
On-board DC/DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any safety
requirements without “conditions of acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information and Safety Certificate for
further information). It is the responsibility of the installer to
ensure that the final product housing these components
complies with the requirements of all applicable safety
standards and regulations for the final product.
Component power supplies for general use should comply
with the requirements in IEC/EN/UL 60950-1
Safety of
Information Technology Equipment.
Product related
standards, e.g. IEEE 802.3af
Power over Ethernet,
and
ETS-300132-2
Power interface at the input to telecom
equipment, operated by direct current (dc)
are based on
IEC/EN/UL 60950-1 with regards to safety.
Ericsson Power Modules DC/DC converters, Power
interface modules and DC/DC regulators are UL 60950-1
recognized and certified in accordance with EN 60950-1.
The flammability rating for all construction parts of the
products meet requirements for V-0 class material
according to IEC 60695-11-10,
Fire hazard testing, test
flames
– 50 W horizontal and vertical flame test methods.
Isolated DC/DC converters & Power interface modules
The product may provide basic or functional insulation
between input and output according to IEC/EN/UL 60950-1
(see Safety Certificate), different conditions shall be met if
the output of a basic or a functional insulated product shall
be considered as safety extra low voltage (SELV).
Galvanic isolation between input and output is verified in an
electric strength test and the isolation voltage (V
iso
) meets
the voltage strength requirement for basic insulation
according to IEC/EN/UL 60950-1.
It is recommended to use a slow blow fuse at the input of
each DC/DC converter. If an input filter is used in the circuit
the fuse should be placed in front of the input filter. In the
rare event of a component problem that imposes a short
circuit on the input source, this fuse will provide the
following functions:
Isolate the fault from the input power source so as not
to affect the operation of other parts of the system
Protect the distribution wiring from excessive current
and power loss thus preventing hazardous overheating
Non - isolated DC/DC regulators
The DC/DC regulator output is SELV if the input source
meets the requirements for SELV circuits according to
IEC/EN/UL 60950-1.
For basic insulated products (see Safety Certificate) the
E
Technical Specification
BMR 453 series
Fully regulated Intermediate Bus Converters
Input
36-75 V, Output up to
60
A /
396
W
Absolute Maximum Ratings
Characteristics
T
P1
T
S
V
I
V
iso
V
tr
V
RC
V Logic
I/O
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage), see note 1
Input voltage transient (Tp 100 ms)
Remote Control pin voltage
SALERT, CTRL, SYNC, SCL, SDA, SA(0,1)
-0.3
-0.3
EN/LZT 146
395
R9A
© Ericsson AB
5
March
2014
min
-40
-55
-0.5
typ
max
+125
+125
80
1500
100
18
3.6
Unit
°C
°C
V
Vdc
V
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes ref erred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress abov e these limits, f unction and
perf ormance may degrade in an unspecif ied manner.
Note 1: Isolation v oltage (input/output to base-plate) max 750 Vdc.
Fundamental Circuit Diagram
+IN
Driver
+OUT
-OUT
-IN
Auxillary
Supply
Driver
Control
RC
RC isolation