E
Approved
Ericsson Internal
TABLE OF
SPECIFICATION
PRODUCT
CONTENTS
No.
Checked
Date
1 (1)
(4)
Prepared (also subject responsible if other)
SEC/S Marshall Wang
001 52-EN/LZT 146 305 Uen
Specification
Technical
EN/LZT 146
305
R6E
January
2011
© Ericsson AB
Rev
Reference
PKM4000B
series
Intermediate Bus
Converters
2010-06-02
2010-12-09
Input
36-75
V, Output up to
33
A /
400
W
Key Features
•
Industry standard Quarter-brick
57.9 x 36.8 x 11.6 mm (2.28 x 1.45 x 0.46 in.)
•
High efficiency, typ. 96 % at 12 Vout 50% load & 48Vin
•
1500 Vdc input to output isolation
•
Meets safety requirements according to IEC/EN/UL
60950
•
More than 1.1 million hours MTBF
K
T
General Characteristics
•
•
•
•
•
•
•
•
•
•
•
•
N+1 parallelable
Input under voltage protection
Over temperature protection
Output over voltage protection
Output short-circuit protection
Remote control
SMD option with low profile 11.2mm
Optional latching OTP, OVP
Optional baseplate
Optional case to ground pin (only with baseplate)
Highly automated manufacturing ensures quality
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
E210157
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
Electrical Specification
12V, 25A / 290W
12V, 33A / 380W
12.45V, 33A / 400W
EMC Specification
Operating Information
Thermal Consideration
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 2
............................................................. 3
............................................................. 4
PKM4204B PI ....................................... 5
PKM4304B .......................................... 9
PKM4304B OA .................................. 13
........................................................... 16
........................................................... 17
........................................................... 19
........................................................... 20
........................................................... 21
........................................................... 24
........................................................... 25
........................................................... 27
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
Date
2 (4)
Prepared (also subject responsible if other)
SEC/S Marshall Wang
Technical Specification
EN/LZT 146
305
R6E
January
2011
© Ericsson AB
Rev
Reference
2
PKM4000B series
Intermediate Bus
Converters
2010-06-02
Input
36-75
V, Output up to
33
A /
400
W
Output
12 V, 33 A / 380 W
12 V, 25 A / 290 W
12.45V, 33A / 400 W
K
T
Ordering Information
Product program
PKM 4304B
PKM 4204B PI
PKM 4304B OA
*
* OA means 12.45V output
Predicted MTBF for the series is:
-
1.1 million hours according to Telcordia SR332, issue 1,
Black box technique.
Telcordia SR332 is a commonly used standard method
intended for reliability calculations in ICT equipment. The
parts count procedure used in this method was originally
modelled on the methods from MIL-HDBK-217F, Reliability
Predictions of Electronic Equipment. It assumes that no
reliability data is available on the actual units and devices for
which the predictions are to be made, i.e. all predictions are
based on generic reliability parameters.
Product number and Packaging
PKM4304B n
1
OA n
2
n
3
n
4
n
5
n
6
Options
n
1
n
2
n
3
n
4
Mounting option
ο
Remote control logic
Baseplate
Case to ground pin
Latching protections(OTP, OVP)
Pin length
Options
n
1
n
2
n
3
n
4
n
5
n
6
Description
PI
SI
P
LP
HS
G
LA
LB
LC
Through hole
Surface mounting
Negative logic*
Positive logic
Latching protection
Open frame *
Baseplate
Case to ground pin
5.33 mm*
3.69 mm
4.57 mm
2.79 mm
n
5
n
6
ο
ο
ο
ο
ο
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
-
Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
-
Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
-
Lead as an alloying element in copper alloy containing
up to 4% lead by weight (used in connection pins
made of Brass)
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use
to boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
© Ericsson AB 2009
Note: (1) Case to ground pin only available with baseplate
Note: (2) SMD option only available for PKM4304B series
and PKM4304B OA series
Note: (3) If several options needed below sequence is to be
used
LOGIC OPTION
LATCHING PROT.
BASEPLATE
CASE GROUND
PIN LENGTH
Example: PKM4304BPIPLPHSGLA
* Standard variant (i.e. no option selected).
General Information
Reliability
The Mean Time Between Failure (MTBF) is calculated at full
output power and an operating ambient temperature (T
A
) of
+40°C, which is a typical condition in Information and
Communication Technology (ICT) equipment. Different
methods could be used to calculate the predicted MTBF and
failure rate which may give different results. Ericsson Power
Modules currently uses Telcordia SR332.
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
Date
3 (4)
Prepared (also subject responsible if other)
SEC/S Marshall Wang
Technical Specification
EN/LZT 146
305
R6E
January
2011
© Ericsson AB
Rev
Reference
3
PKM4000B series
Intermediate Bus
Converters
2010-06-02
Input
36-75
V, Output up to
33
A /
400
W
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
K
T
in accordance with the requirements of the ultimate
application. Normally the output of the DC/DC converter is
considered as SELV (Safety Extra Low Voltage) and the
input source must be isolated by minimum Double or
Reinforced Insulation from the primary circuit (AC mains) in
accordance with IEC/EN/UL60950.
Isolated DC/DC converters
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950,
Safety of Information
Technology Equipment.
IEC/EN/UL60950 contains requirements to prevent injury or
damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
It is recommended that a slow blow fuse with a rating twice
the maximum input current per selected product be used at
the input of each DC/DC converter. If an input filter is used
in the circuit the fuse should be placed in front of the input
filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
•
•
Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
Protect the distribution wiring from excessive
current and power loss thus preventing hazardous
overheating.
On-board DC-DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any Safety
requirements without “Conditions of Acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
Safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information for further information). It is
the responsibility of the installer to ensure that the final
product housing these components complies with the
requirements of all applicable Safety standards and
Directives for the final product.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and UL60950
“Safety of information technology equipment”.
There are other more product related standards, e.g.
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but all
of these standards are based on IEC/EN/UL60950 with
regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL60950 recognized and certified in
accordance with EN60950.
The flammability rating for all construction parts of the
products meets requirements for V-0 class material
according to IEC 60695-11-10.
The products should be installed in the end-use equipment,
The galvanic isolation is verified in an electric strength test.
The test voltage (V
iso
) between input and output is
1500 Vdc or 2250 Vdc for 60 seconds (refer to product
specification).
Leakage current is less than 1 µA at nominal input voltage.
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to the DC/DC converter is 75 Vdc or
less, then the output remains SELV (Safety Extra Low
Voltage) under normal and abnormal operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
SECSUND
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
Date
1 (13)
Prepared (also subject responsible if other)
2/1301-BMR 653
Technical Specification
Uen
EN/LZT 146
305
R6E
January
2011
© Ericsson AB
Rev
Reference
4
PKM4000B series
Intermediate Bus
Converters
2010-12-15
SEC/D (Julia You)
EZHEWNG
Input
36-75
V, Output up to
33
A /
400
W
G
Absolute Maximum Ratings
Characteristics
T
ref
T
S
V
I
V
iso
V
tr
V
RC
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient (t
p
100 ms)
Remote Control pin voltage
(see Operating Information section)
Positive logic option
Negative logic option
-0.5
-0.5
Open frame
Base plate option
min
-40
-40
-55
-0.5
typ
max
+125
+95
+125
+80
1500
100
15
15
Unit
°C
°C
V
Vdc
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
E
SECSUND
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
Date
2 (13)
Prepared (also subject responsible if other)
2/1301-BMR 653
Technical Specification
Uen
EN/LZT 146
305
R6E
January
2011
© Ericsson AB
Rev
Reference
5
PKM4000B series
Intermediate Bus
Converters
2010-12-15
SEC/D (Julia You)
EZHEWNG
Input
36-75
V, Output up to
33
A /
400
W
G
12 V/25 A Electrical Specification
PKM 4204B PI
T
ref
= -40 to +90º C for open frame and -40 to +60ºC for base plate option, V
I
= 36 to 75 V, I
O
= 0 to 25 A unless otherwise
specified under Conditions.
Typical values given at: T
ref
= +25°C, V
I
= 53 V, max I
O
, unless otherwise specified under Conditions.
Characteristics
Conditions
Min
typ
max
Unit
V
I
V
Ioff
V
Ion
C
I
P
O
Input voltage range
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
V
I
= 75 V
Output power
V
I
= 53 V
V
I
= 36 V
50 % of max I
O
η
Efficiency
max I
O
50 % of max I
O
, V
I
= 48 V
max I
O
, V
I
= 48 V
P
d
P
li
P
RC
f
s
Power Dissipation
Input idling power
Input standby power
Switching frequency
Output voltage initial setting and
accuracy
Output voltage tolerance band
V
O
Idling voltage
Line regulation
Load regulation
V
tr
t
tr
t
r
t
s
t
f
Load transient
voltage deviation
Load transient recovery time
Ramp-up time
(from 10−90 % of V
Oi
)
36
Decreasing input voltage
Increasing input voltage
32
34
0
0
0
96.2
95.8
96.4
95.9
12.4
3
0.1
100
125
33
35.2
17.6
75
34
36
290
286
283
V
V
V
μ
F
W
W
W
%
max I
O
I
O
= 0 A, V
I
= 53 V
V
I
= 53 V (turned off with RC)
W
W
W
150
kHz
V
Oi
T
ref
= +25°C, V
I
= 53 V, I
O
= 0 A
0 to 100 % of max I
O
I
O
= 0 A
max I
O
, from min V
I
to max V
I
V
I
= 53 V, from min I
O
to max I
O
V
I
= 53 V, Load step 25-75-25 % of
max I
O
, di/dt = 5 A/
μ
s
see Note 1
11.85
11.0
11.5
11.9
11.95
12.5
12.5
V
V
V
V
V
V
ms
0.2
0.4
±0.8
0.1
3
7
12
0.1
2.4
10
6
2.4
0
25
36
42
200
13.5
15
25
ms
ms
m
s
Start-up time
(from V
I
connection to 90 % of V
Oi
)
(from V
I
off to 10 % of V
O
)
max I
O
4
max I
O
I
O
= 0 A
max I
O
max I
O
I
O
= 0 A
T
ref
< max T
ref
T
ref
= 25ºC, see Note 2
See ripple & noise section, max I
O
V
I
shut-down fall time
s
ms
ms
s
A
A
A
mVp-p
V
RC start-up time
t
RC
I
O
I
lim
I
sc
V
Oac
OVP
RC shut-down fall time
(from RC off to 10 % of V
O
)
Output current
Current limit threshold
Short circuit current
Output ripple & noise
Output over voltage protection
Note 1: Output filter 2 x 220 µF, 100 mΩ, tantalum + 33 µF, ceramic
Note 2: See Operating Information section