Product
Specification
Connector, Interconnect, High Density
1.
1.1.
SCOPE
Content
108-9063
14Jul08 Rev B
This specification covers performance, tests and quality requirements for AMP* high density
interconnect connector. These are box type receptacle and pin 2 piece connectors which provide a
connection method on .100 inch centerline. Connectors are available in 2, 3 and 4 row configuration.
1.2.
Qualification
When tests are performed on subject product line, procedures specified in AMP 109 series
specifications shall be used unless otherwise specified. All inspections shall be performed using
applicable inspection plan and product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, latest edition of the document applies. In the event of conflict between requirements of this
specification and product drawing, product drawing shall take precedence. In the event of conflict
between requirements of this specification and referenced documents, this specification shall take
precedence.
2.1.
AMP Specifications
A.
B.
C.
D.
2.2.
109-1: General Requirements for Test Specifications
109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL-STD-
1344 and EIA RS-364)
Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Military or
Commercial Documents
501-48: Test Report
Military Standard
MIL-STD-275: Printed Wiring for Electronic Equipment
3.
3.1.
REQUIREMENTS
Design and Construction
Connectors shall be of design, construction and physical dimensions specified on applicable product
drawing.
3.2.
Materials
A.
Terminal:
(1) Receptacle: Beryllium copper or copper nickel silicon
(2) Pin: Phosphor bronze or brass
Housing: Thermoplastic, glass filled, UL 94V-0
|
B.
©2008 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
1 of 6
LOC B
108-9063
3.3.
Ratings
A.
B.
3.4.
Current: 3 amperes maximum per contact, 2.25 amperes continuous per contact at room ambient,
with not more than 2 adjacent or opposing circuits carrying this current.
Operating Temperature: -65 to 125°C for gold contacts
Performance and Test Description
Connectors shall be designed to meet electrical, mechanical and environmental performance
requirements specified in Figure 1.
3.5.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets requirements of product
drawing.
ELECTRICAL
.015 ohms maximum initial.
.020 ohms maximum final.
Procedure
Visual, dimensional and functional
per applicable inspection plan.
Measure potential drop of mated
contacts assembled in housing
using 3 amperes maximum
Calculate resistance.
See Figure 3.
AMP Spec 109-25.
Subject mated contacts assembled
in housing to 50 mv open circuit at
100 ma maximum.
See Figure 3.
AMP Spec 109-6-1.
Tests between adjacent contacts of
unmated connector and contacts to
hardware.
AMP Spec 109-29-1.
Examination of product.
Termination resistance, specified
current.
Termination resistance, low level.
.015 ohms maximum initial.
.020 ohms maximum final.
Dielectric withstanding voltage.
Test Voltage Altitude
(rms)
Feet
900
Sea Level
200
70,000
2 milliamperes maximum leakage
current.
5000 megohms minimum initial.
Insulation resistance.
Test between adjacent contacts of
unmated connector and contacts to
hardware.
AMP Spec 109-28-4.
Subject wired and mated
connectors to 15 G's 10-2000 Hz
with 100 ma current applied.
AMP Spec 109-21-3.
Subject wired and mated connector
to 100 G's sawtooth shock pulses of
6 milliseconds duration. 3 mutually
perpendicular planes, total 18
shocks.
AMP Spec 109-26-9.
MECHANICAL
Vibration.
No discontinuities greater than 1
microsecond.
No physical damage.
No discontinuities greater than 1
microsecond.
No physical damage.
Termination resistance, low level.
Physical shock.
Figure 1 (cont)
Rev B
2 of 6
108-9063
Test Description
Mating force.
Requirement
1.9 ounces maximum average per
contact.
Procedure
Measure force necessary to mate
connector assembly after 3
unmonitored cycles.
Calculate force per contact.
AMP Spec 109-42,
Condition A.
Measure force necessary to unmate
connector assembly.
Calculate force per contact.
AMP Spec 109-42,
Condition A.
Apply axial load of 3 pounds to
individual contacts.
AMP Spec 109-30.
Measure force to engage using
gage 2.
See Figure 4.
AMP Spec 109-35.
Size 3 times using gage 2, insert
gage 1 and measure force to
separate.
See Figure 4.
AMP Spec 109-35.
Mate and unmate pin and
receptacle connectors for 250
cycles.
AMP Spec 109-27.
Subject terminal posts mounted on
printed circuit boards to solder bath
at 260 ±5°C for 10 ±2 seconds.
AMP Spec 109-63-3.
Fully insert pin into printed wiring
board hole.
Apply an axial load of 10 pounds for
10 seconds.
Unmating force.
.4 ounces minimum average per
contact.
Contact retention.
Contacts shall not dislodge from its
normal locking position.
4 ounces maximum per contact.
Contact engaging force.
Contact separating force.
.1 ounce minimum.
Durability.
No physical damage.
.020 ohms maximum termination
resistance, low level.
Contact separation force.
No physical damage.
Resistance to soldering heat.
Insertion force, ACTION PIN.
Retention force, ACTION PIN.
Torque, ACTION PIN.
40 pounds maximum per pin.
Pin shall not dislodge from printed
wiring board.
Pin shall not move or dislodge from Apply 2 inch ounces for 10 seconds
printed wiring board.
in both directions.
ENVIRONMENTAL
.020 ohms maximum termination
resistance, low level.
1000 megohms final insulation
resistance.
Subject mated connectors to 5
cycles between -65 and 125°C.
AMP Spec 109-22.
Subject mated connectors to 10
humidity-temperature cycles
between 25 and 65°C at 95% RH.
AMP Spec 109-23,
Method III,
Condition B, less steps 7 a and 7b.
Thermal shock.
Humidity-temperature cycling.
Figure 1 (end)
Rev B
3 of 6
108-9063
3.6.
Connector Tests and Sequences
Test Group (a)
Test or Examination
Examination of product
Termination resistance, specified current
Termination resistance, low level
Dielectric withstanding voltage
Insulation resistance
Vibration
Physical shock
Mating force
Unmating force
Contact retention
Contact engaging force
Contact Separating force (d)
Durability
Resistance to soldering heat (c)
Insertion force, ACTION PIN
Retention force, ACTION PIN
Torque, ACTION PIN
Thermal shock
Humidity-temperature cycling
(a)
(b)
(c)
(d)
See Para 4.1.A.
Numbers indicate sequence in which tests are performed.
This test is not applicable to ACTION PIN connectors.
Sizing contacts three times is required only before the initial test.
Figure 2
8
13
9
2
3,10,19
8
2
2
4
3
2
3,12,18
13
14
4,11,17
7,12,18
4,10,16
7,11,17
5
6
12
3
4
1
2
3
4
Test Sequence (b)
1,20
6,16
5,9,15
1,19
6,15
5,9,14
7,10
8,11
1,13
1,7
6
Rev B
4 of 6
108-9063
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Connector housings and contacts shall be prepared in accordance with applicable Instruction
Sheets and shall be selected at random from current production. Test groups 1, 2 and 3 shall each
consist of 3 connectors of the greatest number of position of each type offered. Two additional
specimens shall be selected from least number of positions offered and tested with group 2. Test
group 4 shall consist of 20 contacts.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 1.
C.
Acceptance
(1)
(2)
All samples tested in accordance with this specification shall meet the stated tolerance limit.
Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the
product. When product failure occurs, corrective action shall be taken and samples
resubmitted for qualification.
4.2.
Quality Conformance Inspection
Applicable AMP inspection plan will specify sampling acceptable quality level to be used. Dimensional
and functional requirements shall be in accordance with applicable product drawing and this
specification.
Rev B
5 of 6
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