Zlinx Wireless Modbus I/O-0712ds page 1/5
©2009 B&B Electronics. All rights reserved
B&B ELECTRONICS
Zlinx Wireless I/O
Peer-to-Peer and Modbus I/O
Modular, Customizable Wire Replacement
128 / 256 Bit AES Encryption
Software Selectable RF Transmit Power
Software Selectable Over-the-air Data Rate
Modbus ASCII /RTU Compatible
Wide Operating Temperature
Active Repeater Functionality
10 to 40 VDC & 24 VAC Input Power
Zlinx™ Wireless Modbus I/O - flexible enough to fit your
applications.
These plug-n-play units from B&B Electronics
combine traditional Modbus RTU remote analog and discrete I/O
with built-in wireless connectivity. Wireless RTU serves as
Modbus slave RTU in radio-based SCADA systems, or as a
peer-to-peer communication platform.
Three Ranges Available
- Short, Medium, Long range.
Active Repeaters
- With built-in repeater functionality on -MR
and 900 MHz -LR models, you can ensure vital signals get
through.
Modular
- Just snap on your I/O and you're ready to go.
Wide Temperature
- Meets most indoor or outdoor applications.
Rugged circuitry prevents signal degradation.
128 / 256 Bit AES Encryption
– Secures your data.
Selectable RF Transmit Power
– Allows you to optimize the
transmitter power for your application.
Selectable Over-the-air Data Rate
– Allows you to decrease the
OTA Data Rate on –LR and –LR-AU versions, effectively
increasing the radio transmitter’s range.
Exception Reporting
– In Modbus mode, allows the reporting of
possible problems with connected devices.
Fail Safe
– Allows you to set your I/O to a safe state in the event
of a communications failure.
Calibration
– Calculates correction factors to make I/O values
better match your sensor.
Communications Failure Alarm
– Allows the first DO to be
configured as a COM failure alarm indicator.
Invert Output
– You can invert the logic of all DO’s in peer-to-
peer mode.
Monitor
– You can use the Zlinx™ Manager Software to monitor
your I/O.
Modbus Peer-to-peer or Peer to Multi-peer
Seamlessly add wireless I/O to any Modbus application.
Modbus is the most widely supported I/O protocol worldwide.
With Zlinx Wireless I/O you can now bring wireless remote I/O
into any Modbus system. Simply connect a Zlinx modem to and
RS-232 or RS-485 port of the Modbus master and it can now
poll up to 150 wireless I/O nodes – each node can be
configured for 8 to 48 I/O points.
Replicate any analog or digital signal from a remote location-
Wirelessly! Use a pair of Zlinx™ Wireless I/O modules to read
sensor inputs or control actuators in hard-top-reach locations.
Inputs and outputs of the paired Zlinx radios will mirror each
other, making it easy to add wireless I/O to any application.
Wire Replacement (Peer-to-Peer Mode)
PRODUCT INFORMATION
www.bb-elec.com
orders@bb-elec.com
support@bb-elec.com
International Office:
707 Dayton Road PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104
European Office: Westlink Commercial Park Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445
Zlinx Wireless Modbus I/O-0712ds page 2/5
©2009 B&B Electronics. All rights reserved
B&B ELECTRONICS
Base Module Radio Properties
Model No.
Frequency
Software Selectable RF Power Options
ZZ24D-Nx-SR
10mW, 16mW, 25mW, 40mW, 63mW
2.4 GHz
ZZ24D-Nx-MR
Fixed 50mW
2.4 GHz
ZZ9D-Nx-MR
Fixed 100mW
900 MHz
ZZ9D-Nx-LR
1mW,10mW, 100mW, 500mW, 1000mW
900 MHz
ZZ9D-Nx-LR-AU
1mW, 10mW, 100mW, 500mW, 1000mW
900 MHz
ZZ8D-Nx-LR
1mW, 23mW, 100mW, 159mW, 316mW
868 MHz
Note: ZZ9D-Nx-LR and ZZ9D-Nx-LR-AU have software selectable OTA data rates.
Range w/Supplied Antenna (indoor / outdoor) Max
ZZ24D-Nx-SR
300 Feet (91 Meters) / 1 Mile (1.6 Kilometers)
ZZ24D-Nx-MR
600 Feet (183 Meters) / 3 Miles (5 Kilometers)
ZZ9D-Nx-MR
1500 Feet (457 Meters) / 7 Miles (11 Kilometers)
ZZ9D-Nx-LR
3000 Feet (914 Meters) / 14 Miles (23 Kilometers)
ZZ9D-Nx-LR-AU
3000 Feet (914 Meters) / 14 Miles (23 Kilometers)
ZZ8D-Nx-LR
1800 Feet (549 Meters) / 25 Miles (40 Kilometers)
*Note: 900 MHz units are not sold in Europe
** Note: 868 MHz units are not sold in North America
Factory RF
Power Setting
63mW
50mW
100mW
1000mW
1000mW
316mW
AES
Encryption
128 Bit
N/A
N/A
256 Bit
128 Bit
128 Bit
Over-the-air
Data Rate
250 Kbps
9.6 Kbps
9.6 Kbps
9.6 or 115.2 Kbps
9.6 or 115.2 Kbps
24 Kbps
Range w/High Gain Antenna (Outdoor) Max
N/A
10 Miles (16 Kilometers)
10 Miles (16 Kilometers)
40 Miles (64 Kilometers)
40 Miles (64 Kilometers)
25 Miles (40 Kilometers)
Latency
Modbus
Digital
Analog
ZZ24D-xx-SR
8mS
15mS
ZZxxD-xx-MR
56mS
365mS
ZZ9D-xx-LR
9mS
104mS
Latency times were measured in a clean RF environment with devices less than 3 feet apart.
Add 45mS per analog expansion module and 25mS per digital expansion module.
ZZ8D-Nx-LR radios have a 10% max duty cycle.
Base Module
Peer-to-Peer
Digital
20mS
827mS
55mS
Analog
25mS
643mS
52mS
I/O Points
Model No.
ZZxD-NA-xx (Base)
ZZxD-NB-xx (Base)
ZZxD-NC-xx (Base)
ZZxD-ND-xx (Base)
ZZ-8DI-DC
ZZ-8DO-T
ZZ-8DO-T1
ZZ-4DI4DO-DCT
ZZ-4DI4DO-DCT1
ZZ-4AI
ZZ-4AO
ZZ-4A0-2
ZZ-2AI2AO
ZZ-8DO-R
ZZ-4RTD1
Digital Inputs
2 (Pull-up, R)
4 (Pull-up, R)
2 (Pull-up, R)
4 (Pull-up, R)
8 (Pull-up, R)
---
---
4 (Pull-up, R)
4 (Pull-up, R)
---
---
---
---
---
---
Digital Outputs
2 (Sourcing)
4 (Sourcing)
2(Sinking)
4 (Sinking)
---
8 (Sourcing)
8 (Sinking)
4 (Sourcing)
4 (Sinking)
---
---
---
---
8 (Relay)
---
Analog Inputs
2 (mA, V)
---
2 (mA, V)
---
---
---
---
---
---
4 (mA, V)
---
---
2 (mA, V)
---
4 (RTD)
Analog Outputs
2 (V, mA, Sinking)
---
2 (V, mA, Sinking)
---
---
---
---
---
---
---
4 (V, mA, Sinking)
4 (V, mA, Sourcing)
2 (V, mA, Sinking)
---
---
PRODUCT INFORMATION
Software Programming Kits – Required to program your system
Description
Model Number
ZZ-PROG1-USB
Programming Module (USB Interface), USB cable and Software CD
Note: The Software CD is only available with the programming kit. Software and Firmware can also be downloaded at www.bb-elec.com
www.bb-elec.com
orders@bb-elec.com
support@bb-elec.com
International Office:
707 Dayton Road PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104
European Office: Westlink Commercial Park Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445
Zlinx Wireless Modbus I/O-0712ds page 3/5
©2009 B&B Electronics. All rights reserved
B&B ELECTRONICS
Specifications
Voltage Range:
Low Voltage (0):
High Voltage (1):
Pull Up Current:
Frequency Input:
Digital Inputs
0 to 48 VDC
0.8 V maximum
4.0 V minimum
38 micro-amps
2 DI inputs per module
Software selectable as
frequency counters,
0 to 5 KHz range.
Digital Outputs
10 to 40 VDC (Sourcing)
0 to 48 VDC (Sinking)
40 mA per output
Analog Inputs and Outputs
Ranges:
0 to 10 VDC or 0 to 20 mA
ZZ-4AO-2 is an active current
source. All others are passive
Resolution:
12 Bit
Input Accuracy:
0.2% full scale reading typical
Output Accuracy:
0.27% full scale reading typical
AI Load Resistance:
100 Mega Ohms when
configured for voltage input
250 Ohms when configured
for current input
AO Max Output Current:
1 mA when configured for
voltage output.
AO Max Load
450 Ohms when configured
For current output @ 12V
RTD Inputs
Number of RTD:
4
Wire Configuration:
2, 3, and 4 wire
Type:
PT100, PT1000 (Optimized for
temperature coefficient of 385 C),
Cu10 (Optimized for temperature
coefficient of 427 C)
Input Connection:
3.5mm removable terminal block
(4 per output)
Temperature Range:
PT100 = (-) 200 to (+) 650 C
PT1000 = (-) 200 to (+) 100 C
Cu10 = (-) 100 to (+) 260 C
Resolution:
0.1C cross at (-) 40 to (+) 80 C
Accuracy @ 25 C:
(+/-) 0.5 C typical
Accuracy (-)40 to (+) 80C
(+/-) 2.0 C maximum
Radio Properties (900 MHz LR Models)
Frequency:
900 MHz
Output Power:
1W
-100 dbm @ 115.2 K, -110 dbm @
Receiver Sensitivity:
9.6 K
Antenna:
The included antenna is a 6.5 inch
omni-directional with RPSMA
connector p/n ZZ9D-ANT1
Radio Properties (868 MHz LR Models)
Frequency:
868 MHz
Output Power:
315 mW
Receiver Sensitivity:
-112 dbm
Antenna:
The included antenna is a 6.5 inch
omni-directional with RPSMA
connector p/n ZZ9D-ANT1
Environmental
Operating Temperature
ZZ-8DO-R -40 to 55°C (-40 to 131°F)
All Others -40 to 80°C (-40 to 176°F)
Maximum Ambient Air Temp
ZZ-8DO-R 55°C (131°F)
All Others 80°C (176°F)
Storage Temperature
-40 to 85°C (-40 to 185°F)
Operating Humidity
0 to 95% Non-condensing
Enclosure
Plastic IP30
Mounting
35mm DIN Rail
Expansion
1 Base Module supports up to 6
Expansion Modules
Dimensions
1.2 x 3.7 x 5.0 in
(2.9 x 9.3 x 12.7 cm)
Voltage Range:
Number of Relays:
Type:
Output Connection:
Common Connection:
Ratings:
Relay Outputs
8
C -normally open & normally closed
3.5mm removable terminal block
(2 per output)
3.5mm removable terminal block
250VAC @ 8A, 30VDC @5A (maximum
per bank of 4 as grouped on the label)
Radio Properties (SR Models)
Frequency:
2.4 GHz
Output Power :
100 mW
Receiver Sensitivity:
-102 dbm
Antenna:
The included antenna is a 4.25 inch
omni-directional with RPSMA connector.
(p/n ZZ24D-ANT1)
Radio Properties (2.4 GHz MR Models)
Frequency:
2.4 GHz
Output Power:
50mW
Receiver Sensitivity:
Antenna:
105 dbm @ 9.6K
The included antenna is a 4.25 inch
omni-directional with RPSMA connector.
p/n ZZ24D-ANT1
PRODUCT INFORMATION
Radio Properties (900 MHz MR Models)
Frequency:
900 MHz
Output Power:
100 mW
Receiver Sensitivity:
-100 @ 9.6K
Antenna:
The included antenna is a 6.5 inch
omni-directional with RPSMA connector.
p/n ZZ9D-ANT1
LED Indicators
Tri-color – Off = No Signal
Red = Weak Signal
Yellow = Medium Signal
Green = Strong Signal
Green – Blinks with TD or RD
Off = No Data
Green – Blinks with TD or RD
Off = No Data
Red – On = Power applied
Off = No Power
Receive Signal Strength:
RF Data:
Local Bus Data:
Power:
www.bb-elec.com
orders@bb-elec.com
support@bb-elec.com
International Office:
707 Dayton Road PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104
European Office: Westlink Commercial Park Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445
Zlinx Wireless Modbus I/O-0712ds page 4/5
©2009 B&B Electronics. All rights reserved
B&B ELECTRONICS
Supported OS
Software
Windows ME/98/2000/XP/Win7
A software CD is provided with the
programming kits and contains the
Zlinx Manager software, Users Manual
and Quick Start Guide.
Agency Approvals
Power (Base Modules)
Source
An external power supply is required
(not included)
Voltage
10-40 VDC, 24 VAC
Class 2, (2.7A Maximum)
Removable Terminal Block, 3.81
Power Connection
mm spacing
Wiring Terminals
Wire Type
Conductors
Wire Range
Tightening Torque
Field Wiring Temp Rating
Power Consumption
SR Models
MR Models
900 MHz LR Models
868 MHz LR Models
Copper Wire Only
One Conductor Per Terminal
28 to 16 AWG
1.7 lb – in
105°C Minimum (Sized for 60°C
ampacity).
10.0 W
9.5 W
13.1 W
12.0 W
FCC Part 15 Class A
CE
Download DoC at
www.bb-elec.com
Download DoC at
www.bb-elec.com
UL/cUL
File Numbers E245458 (Class 1, Div 2) &
E222870 (UL508)
Modules that are Class 1, Div 2 listed:
ZZ24D-Nx-SR (2.4GHz, Short range)
ZZ9D-Nx-LR (900 MHz, Long range)
ZZ-2AI2AO
ZZ-4AI
ZZ-4AO
ZZ-4AO-2
ZZ-4DI4DO-DCT
ZZ-4DI4DO-DCT1
ZZ-4RTD1
ZZ-8DI-DC
ZZ-8DO-R
ZZ-8DO-T
ZZ-8DO-T1
ZZ-PROG1-USB
Class 1, Div 2 exceptions:
ZZ-8DO-R is not UL508 listed
ZZxxD-Nx-MR, ZZxxD-Nx-xR-AU and
ZZ8D-Nx-xR models are not Class 1, Div
2 listed but are UL508 listed
MTBF(Hours)
ZZ24D-NB-SR
ZZ24D-ND-SR
ZZ24D-NB-MR
ZZ24D-ND-MR
ZZ9D-NB-MR
ZZ9D-ND-MR
ZZ9D-NB-LR
ZZ9D-ND-LR
ZZ8D-NB-LR
ZZ8D-ND-LR
ZZ-4AO
ZZ-8DI-T
ZZ-8DO-T1
ZZ-4DI4DO-DCT1
ZZ-4RTD1
Source
Power (Expansion Modules)
Class 2 Power Derived from
Base modules
Voltage and current listed on
Product label.
Power Consumption
ZZ-4AI
ZZ-4AO
ZZ-2AI2AO
ZZ-8DI-DC
ZZ-8DO-T
ZZ-8DO-T1
ZZ-4DI4DO-DCT
ZZ-4DI4DO-DCT1
ZZ-8DO-R
ZZ-4RTD1
ZZ-4AO-2
1.0 W
1.1 W
1.2 W
0.4 W
15.8 W
1.1 W
8.1 W
1.0 W
3.2 W
0.4 W
6.0 W
Outputs
Relay Output, 250VAC
2 A General Purpose/Point
8 A General Purpose Total
Low Voltage, Limited Energy
Communications Protocol
PRODUCT INFORMATION
ZZ24D-NA-SR
ZZ24D-NC-SR
ZZ24D-NA-MR
ZZ24D-NC-MR
ZZ9D-NA-MR
ZZ9D-NC-MR
ZZ9D-NA-LR
ZZ9D-NC-LR
ZZ8D-NA-LR
ZZ8D-NC-LR
ZZ-4AI
ZZ-2AI2AO
ZZ-8DO-T
ZZ-4DI4DO-DCT
ZZ-8DO-R
ZZ-4AO-2
85547
86247
88006
88746
88006
88746
88195
88938
88195
88938
136050
119183
313100
197045
40670
113996
137106
138362
142946
144909
144746
144909
143446
145422
143446
145422
113996
317530
317530
200795
243007
ZZ-8DO-R
All Others
Wiring Terminals
Wire Type
Conductors
Wire Size
Tightening Torque
ZZ-DIN 1
ZZ-TB1
Zlinx Radio Modem Compatibility
Radio Modem
Zlinx Base I/O Module
ZP24D-250RM-SR ZZ24D-Nx-SR
ZP24D-96RM-MR
ZZ24D-Nx-SR
ZP9D-96RM-MR
ZZ9D-Nx-MR
ZP9D-115RM-LR
ZZ9D-Nx-LR / ZZ9D-Nx-LR-AU
ZP8D-24RM-LR
ZZ8D-Nx-LR
ZZ24D-ANT1
Copper Wire Only
One Conductor Per Terminal
28 to 16 AWG
Tightening Torque
Replacement Parts
Replacement DIN clip and spring
For all ZZ products, also comes
with spare screws for enclosure
Replacement terminal block kit
for ZZ products. Kit includes
(1) Two position TB (3.81mm)
(1) Four position TB (3.5mm)
(1) Eight position TB (3.5mm)
(1) Cover for local Bus
2.4 GHZ band antenna
www.bb-elec.com
orders@bb-elec.com
support@bb-elec.com
International Office:
707 Dayton Road PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104
European Office: Westlink Commercial Park Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445
Zlinx Wireless Modbus I/O-0712ds page 5/5
©2009 B&B Electronics. All rights reserved
PRODUCT INFORMATION
B&B ELECTRONICS
www.bb-elec.com
orders@bb-elec.com
support@bb-elec.com
International Office:
707 Dayton Road PO Box 1040 Ottawa, IL 61350 USA 815-433-5100 Fax 433-5104
European Office: Westlink Commercial Park Oranmore Co. Galway Ireland +353 91 792444 Fax +353 91 792445
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