G200
www.vishay.com
Vishay Draloric
Axial Vitreous Wirewound Resistors
FEATURES
• High power dissipation in a small design
• Excellent pulse load capability
• Completely welded construction
• Vitreous coating
• Non-flammable and enhanced humidity protection
• Material categorization: for definitions of compliance
please see
www.vishay.com/doc?99912
The G200 series, with completely welded construction, is
the perfect choice for high continuous power dissipation up
to 17 W. The components of this series are well suited for
harsh environments and exhibit a long lifetime. With their
high pulse power capability, they are the ideal choice for
inrush limiters. Typical applications include but are not
limited to power supplies, voltage dividers, AC filters, and
snubber resistors. Particular requirements can be submitted
to a Vishay Draloric application engineer specifying peak
voltage, pulse shape, pulse duration, and environmental
conditions for review.
APPLICATIONS
• Inrush current limiter
• Power supplies
• Snubber resistor
• Filter resistor
TECHNICAL SPECIFICATION
TYPE
DIN
SIZE
0414
0719
0933
0947
RATED
DISSIPATION
P
40
4W
7W
13 W
17 W
RESISTANCE
RANGE
(1)
0.10
to 10.0 k
0.10
to 39.0 k
0.15
to 68.0 k
0.20
to 120 k
± 2 %,
± 5 %,
± 10 %
RESISTANCE
TOLERANCE
OPERATING
VOLTAGE
U
max.
200 V
350 V
500 V
650 V
+100 ppm/K
to +180 ppm/K
TEMPERATURE
COEFFICIENT
G202
G204
G206
G207
Notes
• The operating temperature range for these resistors is from -55 °C up to 350 °C.
(1)
Resistance values are to be selected for ± 10 % from the E12 series, and for ± 5 % and ± 2 % from the E24 series.
Revision: 25-Feb-16
Document Number: 21002
1
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
G200
www.vishay.com
Vishay Draloric
PACKAGING
TYPE
CODE
2C
4C
G202
D1
F1
4B
7B
G204
FC
IC
G206
G207
LA
LA
RC R73
RC R88
LA
LA
500
500
100
Bulk
100
-
-
225 mm x 140 mm x 70 mm
Notes
• Width is the nominal spacing between tapes, with the nominal tape width on both sides being 6 mm, and pitch is the nominal standard
spacing between components; tolerances apply according to IEC 60286-1.
• On reels, the flanges are regular octagons with a span of 250 mm, and the arbor hole is Ø 20 mm.
Taped acc. IEC 60286-1,
on a reel
73 mm
88 mm
-
10 mm
10 mm
-
Ø 271 mm x 108 mm
Ø 271 mm x 118 mm
225 mm x 140 mm x 70 mm
R1 R53
R1 R73
AB G73
AB G88
1000
1000
250
250
Taped acc. IEC 60286-1,
on a reel
53 mm
73 mm
73 mm
88 mm
10 mm
10 mm
10 mm
10 mm
Ø 271 mm x 88 mm
Ø 271 mm x 108 mm
324 mm x 101 mm x 49 mm
324 mm x 111 mm x 75 mm
DESCRIPTION
AC G53
AC G73
QUANTITY
500
500
PACKAGING STYLE
Taped acc. IEC 60286-1,
fan-folded in a box
WIDTH
53 mm
73 mm
PITCH
10 mm
10 mm
PACKAGING DIMENSIONS
324 mm x 82 mm x 49 mm
324 mm x 101 mm x 49 mm
Taped acc. IEC 60286-1,
fan-folded in a box
PART NUMBER AND PRODUCT DESCRIPTION
PART NUMBER: G24071933902J4B000
G
2
TYPE
4
0
7
VARIANT
1
9
3
3
9
0
2
J
4
B
0
0
SPECIAL
0
RESISTANCE
3 digit value
1 digit multiplier
MULTIPLIER
7
= *10
-3
8
= *10
-2
9
= *10
-1
0
= *10
0
1
= *10
1
2
= *10
2
3
= *10
3
TOLERANCE
G
=±2%
J
=±5%
K
= ± 10 %
PACKAGING
2C
4C
D1
F1
4B
7B
FC
IC
LA
G220414
= G202
G240719
= G204
G260933
= G206
G270947
= G207
3
=
+100 ppm/K to
+180 ppm/K
000
= standard
3 digit code
=
customized
version
PRODUCT DESCRIPTION: G204 39K 5 % AB G73
G204
TYPE
G202
G204
G206
G207
39K
RESISTANCE
1R2
= 1.2
12K
= 12 k
5%
TOLERANCE
±
2%
±
5%
±
10 %
AB G73
PACKAGING
AC G..
R1 R..
AB G..
RC R..
LA
Note
• The products can be ordered using either the PRODUCT DESCRIPTION or the PART NUMBER.
Revision: 25-Feb-16
Document Number: 21002
2
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
G200
www.vishay.com
DESCRIPTION
Vitreous wirewound resistors are best suited for the use in
demanding environmental conditions. Their rugged design
and durable coating enable these resistors to withstand
extreme environmental stress. The vitreous coating is
designed for high stability and a long lifetime in humid
environments. The coating is resistant to all cleaning
chemicals commonly used in the electronic industry.
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. The winding is
done with specific materials on a specially developed fine
ceramic body (Al
2
O
3
). The ceramic meets the highest
requirements against mechanical resistance, thermal
shocks, dielectric strength, and insulation resistance at high
temperatures. With different diameters and turn spacings, a
large ohmic value range can be offered. The glaze is fired
layer by layer, several times, at a high temperature
(> 600 °C). The resistors are marked with resistance and
tolerance. Product quality is verified by testing procedures,
performed on all individual resistors.
Resistance is measured on the lead wires at a distance of
6 mm from the resistor body. If a greater length of lead wire
is used in the application, the user may need to consider the
additional wire resistance, particularly with low resistance
products.
Vishay Draloric
ASSEMBLY
The resistors are axial leaded for soldering. The terminals of
the resistors are completely lead (Pb)-free. The special tin
plating used, provides compatibility with lead (Pb)-free and
lead-containing soldering processes.
Special lead forms may be available on request, please
inquire at
ww1resistors@vishay.com.
These components are high dissipation power resistors,
customers are advised to use a high melting point solder.
APPLICATION INFORMATION
The power dissipation of the resistor generates a
temperature rise with respect to the ambient. The
permissible dissipation is derated for temperatures above
40 °C, as shown in the derating diagram, in order to avoid
overheating of the resistor. The heat dissipated from the
resistor may affect adjacent components, hence proper
clearance will be required in order to avoid overheating.
The resistive wire is hermetically encapsulated. All materials
used are non-flammable and inorganic.
These resistors do not feature a limited lifetime when
operated within the permissible limits. However, resistance
value drift increasing over operating time may result in
exceeding a limit acceptable to the specific application,
thereby establishing a functional lifetime.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein
(1)
• The Global Automotive Declarable Substance List
(GADSL)
(2)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC)
(3)
for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
RELATED PRODUCTS
For products approved to CECC 40201-801: FDG, FDK,
FDP with established reliability and failure rate level E7, see
the datasheet:
• “FDG, FDK, FDP - Axial Vitreous Wirewound Resistors
with CECC Approval, Available with Established
Reliability”
www.vishay.com/doc?21046
In lower continuous power applications and less demanding
environmental conditions the cement coated alternatives,
like the AC series or the Z300 series, might be suitable, see
the datasheets:
• “AC Series - Cemented Wirewound Resistors”
www.vishay.com/doc?28730
• “Z300 - Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21007
For precision applications, there is the cement coated PAC
series, see the datasheet:
• “PAC Series - Cemented Wirewound Precision Resistors”
www.vishay.com/doc?28731
Notes
(1)
The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at
http://std.iec.ch/iec62474.
(2)
The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at
www.gadsl.org.
(3)
The SVHC list is maintained by the European Chemical Agency (ECHA) and available at
http://echa.europa.eu/candidate-list-table.
Revision: 25-Feb-16
Document Number: 21002
3
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
G200
www.vishay.com
Vishay Draloric
DERATING
Axis Title
2nd line
Rated Dissipation (%)
120
100
80
60
40
20
0
-100
10
-50
-55
0
40
50
100
150
200
250
300
350
Ambient Temperature (°C)
2nd line
100
1000
10000
Transient Thermal Impedance
Transient Thermal Impedance
1st line
2nd line
100
100
10
0
5
10
15
20
Dissipation (W)
2nd line
1st line
2nd line
100
100
10
0
2
4
6
8
10
Dissipation (W)
2nd line
Axis Title
2nd line
Temperature Rise (K)
10000
500
10000
G207
TEMPERATURE RISE
Axis Title
2nd line
Temperature Rise (K)
2nd line
Temperature Rise (K)
500
10000
500
Axis Title
10000
400
G202
400
G204
1000
1st line
2nd line
1000
300
300
200
100
100
200
0
0
1
2
3
4
5
Dissipation (W)
2nd line
10
0
Axis Title
2nd line
Temperature Rise (K)
500
400
G206
400
1000
1000
1st line
2nd line
300
300
200
100
100
200
0
0
4
8
12
16
20
Dissipation (W)
2nd line
10
0
Revision: 25-Feb-16
Document Number: 21002
4
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
G200
www.vishay.com
Vishay Draloric
The requirements stated in the Test Procedures And Requirements table are based on the required and permitted limits of
CECC 40201-801. However, a number of improvements against those minimum requirements have been included. The testing
temperatures LCT = -55 °C and UCT = 200 °C are established with the climatic category -55 / 200 / 56 as defined in
CECC 40201-801.
TEST PROCEDURES AND REQUIREMENTS
EN 60115-1
CLAUSE
4.5
IEC 60068-2
TEST METHOD
(1)
-
TEST
Resistance
PROCEDURE
-
V-block-method;
U
RMS
=
U
ins
; 60 s
Type
4.7
-
Voltage proof
G202
G204
G206
G207
4.8
-
Temperature
coefficient
U
ins
300 V
400 V
500 V
650 V
+100 ppm/K to +180 ppm/K
No flashover or breakdown
REQUIREMENTS
PERMISSIBLE CHANGE (R)
STABILITY CLASS 5 OR BETTER
± 2 %; ± 5 %; ± 10 %
At (20 / -55 / 20) °C
and (20 / 200 / 20) °C
Overload voltage =
10 x rated voltage
Type
Duration
5s
6s
10 s
10 s
4.13
-
Short time overload
G202
G204
G206
G207
± (0.5 %
R
+ 0.05
)
no visible damage
4.16
21 (Ua
1
)
21 (Ub)
21 (Uc)
Robustness of
terminations
Tensile, bending and torsion
Solder bath method;
SnPb40; non-activated flux
(235 ± 5) °C; (2 ± 0.2) s
Solder bath method;
SnAg3Cu0.5; non-activated flux;
(245 ± 5) °C; (3 ± 0.3) s
Unmounted components;
(260 ± 3) °C; (10 ± 1) s
30 min at LCT = -55 °C
30 min at UCT = 200 °C
5 cycles
Acceleration: 981 m/s
2
Pulse duration: 11 ms
Wave form: half sine
3 successive shocks to be applied
in each perpendicular direction
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude
1.5 mm or
200 m/s
2
; 6 h
± (0.25 %
R
+ 0.05
)
no visible damage
4.17
20 (Ta)
Solderability
Good tinning
(≥95 % covered)
no visible damage
4.18
20 (Tb, Method 1A)
Resistance to
soldering heat
Rapid change
of temperature
± (0.25 %
R
+ 0.05
)
no visible damage
± (0.25 %
R
+ 0.05
)
no visible damage
4.19
14 (Na)
4.21
27 (Ea)
Shock
± (0.25 %
R
+ 0.05
)
no visible damage
4.22
6 (Fc)
Vibration
± (0.25 %
R
+ 0.05
)
no visible damage
Revision: 25-Feb-16
Document Number: 21002
5
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
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