MAXIMUM
SOLUTIONS
Mill-Max Expands its Line of Discrete
Insulated Spring-Loaded Pins
Due to customers’ demand, Mill-Max has expanded its line of discrete insulated spring-loaded pins. Our
original
807 series
are SMT insulated pins in seven heights from .100” (2,54mm) to .236” (5,99mm) with
working travel from .012” (0,3mm) to .0275” (0,7mm). The new SMT pins,
0907 series,
are available in ten
heights from .255” (6,48mm) to .430” (10,9mm) with a working travel of .0275” (0,7mm). We now also offer
new through-hole mount pins,
0906 series,
available in six heights from .137” (3,48mm) to .236” (5,99mm)
with a working travel of .0195” (0,5mm) and .0275” (0,7mm).
These products are used in applications where electrical isolation is required. The plastic sleeve provides in-
sulation of the spring pin terminal for situations such as passing through a printed circuit board or conduc-
tive housing, or for isolating the pin from surrounding conductive components or elements in an assembly.
All three series are available in bulk or on 16mm wide carrier tape for automated pick-and-place assembly.
The insulator sleeve keeps the component stable in the pocket to facilitate the pick-and-place process.
The high temperature nylon 46 insulators are suitable for RoHS soldering processes. The spring pins are
constructed of precision-machined, gold-plated components and gold-plated beryllium copper springs.
(The 807-22-001-30-000101 has a gold-plated stainless steel spring.) All are rated at 2 amps continuous, 3
amps peak and have a mechanical life of 1,000,000 cycles.
For more information, please visit:
www.mill-max.com/PR657.
(9/15 -- PR657)
Mill-Max Mfg. Corp. • 190 Pine Hollow Road, Oyster Bay, NY 11771
516-922-6000 • Fax: 516-922-9253 • www.mill-max.com
SPRING-LOADED
CONNECTORS
Discrete
insulated spring-loaded pins; available in seven
heights
from .100” to .236”,
with working travel from .012” to .0275”
Precision-machined piston /
base
and gold-plated
components
assure a
1,000,000 cycle
life
durability
Low
resistance
contacts
are rated at 2 amps
continuous,
3 amps peak
High temperature thermoplastic insulators are suitable for
SMT
soldering processes
807
series,
contact
styles 0 through 6, are available in
bulk
or on
16mm
wide
carrier
tape for automated pick and place assembly.
Tape
and Reel packaging per
EIA-481.
See below
for ordering information
Series
807 (Contact
Style
0)
Stroke
.110 DIA.
.042 DIA.
.010
ORDERING INFORMATION
Series
807 (Bulk
Packaged)
807-22-001-30-00X101
Specify contact style
0-6
B
A
C
.072 DIA.
.094 DIA.
Series
807 (Tape & Reel
Packaged)
807-22-001-30-00X191
Specify contact style
0-6
Contact
Style
0
1
2
3
4
5
6
Initial
Height (A)
.100
.137
.155
.177
.197
.217
.236
Working
Travel
.012
.0195
.0195
.0275
.0275
.0275
.0275
Full
Stroke
Range (B)
.020-.024
.030-.039
.035-.039
.045-.055
.045-.055
.045-.055
.045-.055
Sleeve
Height (C)
.055
.082
.090
.106
.126
.146
.165
Quantity
per
Reel
2,620
1,750
1,750
1,055
780
780
780
.016
Series
807 (Contact
Style
1 & 2)
Stroke
.110 DIA.
.042 DIA.
.010
B
A
C
PAGE 19.3 | SPRING-LOADED CONNECTORS
.016
.072 DIA.
.094 DIA.
Technical
Specifications
Materials:
Contact piston
& base:
Machined
copper
alloy plated 20
”
gold over
100 ”
nickel
Spring
(Contact style 0):
Stainless Steel-plated 10 ”
gold
Spring
(Contact style
1-6):
Beryllium
copper-plated 10 ”
gold
Insulator:
High temperature thermoplastic, rated
UL94 V-0
Mechanical:
Spring
force
@
initial
height
(A) (Contact style 0-6): 25 grams
Spring
force
@
mid stroke (B/2) (Contact style 0): 70 grams
Spring
force
@
mid stroke (B/2) (Contact style
1-6):
60 grams
Durability: 1,000,000 cycles
Electrical:
Current rating: 2A (continous), 3A (peak) per
contact
RoHS - 2
Contact resistance: 20m max.
2011/65/EU
Insulation
resistance:
10,000M
min.
Dielectric
strength: 700Vrms min.
Series
807 (Contact
Style
3-6)
Stroke
.110 DIA.
.042 DIA.
.010
B
A
C
.016
.072 DIA.
.094 DIA.
SPRING-LOADED
CONNECTORS
Discrete
insulated spring-loaded pins; available in ten
heights
from .255” to .430”,
with working travel of .0275”
Precision-machined piston /
base
and gold-plated
components
assure a
1,000,000 cycle
life
durability
Low
resistance
contacts
are rated at 2 amps
continuous,
3 amps peak
High temperature thermoplastic insulators are suitable for
SMT
soldering processes
0907 series,
contact
styles 0 through 9, are available in
bulk
or on
16mm
wide
carrier
tape for automated pick and place assembly.
Tape
and Reel packaging per
EIA-481.
See below
for ordering information
Series
0907 (Contact
Style
0-9)
Stroke
.110 DIA.
.042 DIA.
ORDERING INFORMATION
Series
0907 (Bulk
Packaged)
0907-X-53-20-75-14-11-0
Specify contact style
0-9
B
.010
Series
0907 (Tape & Reel
Packaged)
0907-X-63-20-75-14-11-0
A
Specify contact style
0-9
.165
.016
.198
Contact
Style
.072 DIA.
.094 DIA.
Initial
Height (A)
.255
.275
.295
.315
.335
.350
.370
.390
.410
.430
Working
Travel
.0275
.0275
.0275
.0275
.0275
.0275
.0275
.0275
.0275
.0275
Full
Stroke
Range (B)
.045-.055
.045-.055
.045-.055
.045-.055
.045-.055
.045-.055
.045 -.055
.045-.055
.045-.055
.045-.055
Tape
Depth
(C)
.285
.285
.326
.326
.361
.361
.401
.401
.441
.441
Quantity
per
Reel
750
750
600
600
550
550
475
475
430
430
Series
0907 (Tape
Pocket Depth)
.016
C
Technical
Specifications
Materials:
Contact piston
& base:
Machined
copper
alloy plated 20
”
gold over
100 ”
nickel
Spring
(Contact style 0-9): Beryllium
copper-plated 10 ”
gold
Insulator:
High temperature thermoplastic, rated
UL94 V-0
Mechanical:
Spring
force
@
initial
height
(A) (Contact style 0-9): 25 grams
Spring
force
@
mid stroke (B/2) (Contact style 0-9): 60 grams
Durability: 1,000,000 cycles
Electrical:
Current rating: 2A (continous), 3A (peak) per
contact
Contact resistance: 20m max.
RoHS - 2
2011/65/EU
Insulation
resistance:
10,000M
min.
Dielectric
strength: 700Vrms min.
.106
Series
0907 (Suggested
footprint
layout)
.082 DIA.
PAGE 19.4 | SPRING-LOADED CONNECTORS
0
1
2
3
4
5
6
7
8
9
SPRING-LOADED
CONNECTORS
Discrete
insulated spring-loaded pins; available in six
heights
from .137” to .236”,
with working travel of .0195
&
.0275”
Precision-machined piston /
base
and gold-plated
components
assure a
1,000,000 cycle
life
durability
Low
resistance
contacts
are rated at 2 amps
continuous,
3 amps peak
High temperature thermoplastic insulators are suitable for
SMT
soldering processes
0906 series,
contact
styles 0 through
8,
are available in
bulk
or on
16mm
wide
carrier
tape for automated pick and place assembly.
Tape
and Reel packaging per
EIA-481.
See below
for ordering information
Series
0906 (Contact
Style
0 & 8)
Stroke
.110 DIA.
.042 DIA.
.010
ORDERING INFORMATION
Series
0906 (Bulk
Packaged)
0906-X-53-20-7X-14-11-0
Specify contact style
0-8
75
Contact
style
(1, 2, 3,
4)
76
Contact
style
(0,
8)
B
A
C
Series
0906 (Tape & Reel
Packaged)
.069
.017 DIA.
.016
.072 DIA.
.094 DIA.
0906-X-63-20-7X-14-11-0
Specify contact style
0-8
75
Contact
style
(1, 2, 3,
4)
76
Contact
style
(0,
8)
Series
0906 (Contact
Style
1, 2, 3 & 4)
Stroke
.110 DIA.
.042 DIA.
.010
Contact
Initial
Working Full
Stroke
Sleeve
Tape
Quantity
Style
Height (A) Travel
Range (B) Height (C)
Depth
(D)
per
Reel
0
1
2
3
4
8
.137
.177
.197
.217
.236
.155
.0195
.0275
.0275
.0275
.0275
.0195
.030-.039
.045-.055
.045-.055
.045-.055
.045-.055
.035-.039
.082
.106
.126
.146
.165
.090
.236
.278
.278
.317
.317
.236
880
745
745
640
640
880
B
A
.016
PAGE 19.5 | SPRING-LOADED CONNECTORS
C
.069
.017 DIA.
Technical
Specifications
Materials:
Contact piston
& base:
Machined
copper
alloy plated 20
”
gold over
100 ”
nickel
Spring
(Contact style 0-8): Beryllium
copper-plated 10 ”
gold
Insulator:
High temperature thermoplastic, rated
UL94 V-0
Mechanical:
Spring
force
@
initial
height
(A) (Contact style 0-8): 25 grams
Spring
force
@
mid stroke (B/2) (Contact style 0-8): 60 grams
Durability: 1,000,000 cycles
Electrical:
Current rating: 2A (continous), 3A (peak) per
contact
Contact resistance: 20m max.
RoHS - 2
2011/65/EU
Insulation
resistance:
10,000M
min.
Dielectric
strength: 700Vrms min.
.072 DIA.
.094 DIA.
Series
0906 (Tape
Pocket Depth)
.016
D
.104