HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
5555 N Elston Ave | Chicago, IL 60630 | P: 773.792.2700 | F: 773.792.2129 | www.switchcraft.com | Made in USA.
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
FEATURES & BENEFITS
• Up to 11A current rating (carry), 24 V DC
• -40ºC to 105º C operating temperature
• Locking/Non-Locking versions available
• Automatic switch over from AC to DC
permitted by sleeve shunt spring
• Available in sealed & non-sealed versions
• Sealed versions sealed to IP68,
NEMA 250 (6P) (when mated)
APPLICATIONS
• Any sealed data transmission
• Military or industrial GPS location devices
• Instrumentation
• Medical equipment
• Marine Applications
• Transportation
• General industrial electronic applications
• Power supplies
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
SPEcificationS
Mechanical Specifications
Life:
Vibration:
Operating Forces:
Panel Mounting Torque:
5000 cycles minimum
Mil-Std 202G Method 201A (Locking
Only)
5 lb maximum insertion. 0.5 lb minimum withdrawal
8-10 in-lb
24 V AC/DC
Refer to current rating table
1000MΩ min
15 mΩ max
-40 °C to +105 °C(-40ºF to +221°F)
MIL-STD 202G Method 106G (Sealed
Only)
MIL-STD 202G Method 302 Condition B
MIL-STD 202G Method 107G
MIL-STD 202G Method 101E Condition B (Sealed
Only)
IP66, IP67, IP68, NEMA 250 (6p) when mated (Sealed
Only)
Thermoplastic, Black
Copper Alloy, Nickel Plated
Steel, Nickel Plated
Elastomer, Black
Copper Alloy, Nickel Plated
Copper Alloy, Silver or Matte Tin Plated
Spring Copper Alloy, Silver or Matte Tin Plated
Copper Alloy, Nickel Plated
Copper Alloy, Nickel Plated
Copper Alloy, Nickel Plated
Black Elastomer over Metal Handle
Elastomer, Black
Copper Alloy, Silver Plated
Copper Alloy, Tin Plated
Thermoplastic, Blue
Epoxy Glass FR4
Mylar
Electrical Specifications
Voltage Rating:
Current Rating:
Insulation Resistance:
Contact Resistance (initial):
Environmental Specifications
Operating Temperature Rating:
Moisture Resistance
Insulation Resistance
Thermal Shock:
Salt Atmosphere (Corrosion):
Weathertight Ratings:
Material Specifications - Jacks
Housing, Cover (insulators):
Mounting Bushing, Hex Nut:
Flat Washer:
O-Ring:
Center Pin:
Center Pin Terminal & Shunt Terminals:
Sleeve Spring Terminal:
Plug Barrel (Sleeve):
Coupling Ring:
Metal Handle:
Rubber Seal Handle:
O-Ring:
Center Contact (Tip):
Tip & Sleeve Terminals:
Tip Insulator:
Terminal Insulator:
Tubular Insulator:
Material Specifications - Plugs
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Pc-Mount high aMErPagE PowEr JackS
PC-mount High Amperage Power Jacks
0.95 24.2
SEAL O-RING
NOT ALWAYS SUPPLIED
(SEE TABLE)
0.37 9.5
ACROSS FLATS
0.47 11.9
0.08 2
CENTER PIN
FLAT WASHED
HEX NUT
5/16-32 THREAD
MTG. BUSHING
5/16-32 UNFE 2A
THREAD
SLEEVE
TERMINAL
0.063 1.60 (3X)
0.25 6.4
SHUNT TERMINAL
0.020 0.51
0.062 1.57
0.10 2.5
0.325 8.26
0.349 8.87
A
0.125 3.18 MAXIMUM
PANEL THICKNESS
0.055 1.4
0.35 9
0.43 11
0.43 11
0.26 6.5
0.06 1.6
0.054 1.36
0.19 4.9
0.008 0.20
0.020 0.51
0.10 2.5
0.248 6.29
0.19 4.8
CENTER PIN
TERMINAL
0.020 0.51
0.14 3.4
0.12 3
CENTER PIN
SHUNT
SLEEVE
SCHEMATIC
PCB LOCATING POST
NOT ALWAYS PRESENT
(SEE TABLE)
SLEEVE SPRING
TERMINAL
SHUNT
TERMINAL
CENTER PIN
TERMINAL
A
0.177 4.50
0.248 6.29
0.040 1.02
JACK MOUNTING SURFACE
0.140 3.56
A
0.177 4.50
0.248 6.29
0.120 3.05
JACK MOUNTING SURFACE
0.140 3.56
0.189 4.80
0.120 3.05
0.030 0.76
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.120 3.05
0.478 12.14
0.189 4.80
0.030 0.76
0.120 3.05
0.349 8.87
0.478 12.14
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.349 8.87
RECOMMENDED PCB LAYOUT
(COMPONENT SIDE)
ALTERNATE PCB LAYOUT
(COMPONENT SIDE)
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
SMt-Mount high aMErPagE PowEr JackS
SMT-mount High Amperage Power Jacks
0.95 24.2
SEAL O-RING
NOT ALWAYS SUPPLIED
(SEE TABLE)
0.37 9.5
ACROSS FLATS
0.47 11.9
0.08 2
CENTER PIN
FLAT WASHED
HEX NUT
5/16-32 THREAD
5/16-32 UNFE 2A
THREAD
0.125 3.18 MAXIMUM
PANEL THICKNESS
0.055 1.4
0.35 9
0.10 2.5
0.25 6.4
0.43 11
0.43 11
0.26 6.5
SLEEVE
TERMINAL
0.08 2
0.062 1.57
0.60 15.2
SHUNT TERMINAL
0.07 1.7
0.06 1.6
0.054 1.36
0.19 4.9
CENTER PIN
TERMINAL
A
0.325 8.26
SHUNT
TERMINAL
1.05 26.7 REF
0.180 4.57
(2X)
SLEEVE
TERMINAL
SHUNT
TERMINAL
PCB LOCATING POST
NOT ALWAYS PRESENT
(SEE TABLE)
SLEEVE SPRING
TERMINAL
CENTER PIN
TERMINAL
CENTER PIN
TERMINAL
0.03 0.9
0.07 1.7
0.148 3.76
0.150 3.81
A
0.360 9.14
CENTER PIN
SHUNT
SLEEVE
0.160 4.06
0.030 0.76
SCHEMATIC
JACK MOUNTING SURFACE
0.283 7.19
0.130 3.30
0.240 6.10
0.250 6.35 (2X)
0.130 3.30
0.321 8.15
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
RECOMMENDED PCB LAYOUT
(COMPONENT SIDE)
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
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