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PRODUCT INFORMATION 1-800-522-6752
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1 of 14
108-5453
3.3.
Ratings
Voltage
630V AC/DC
Figure 1,2,3
Derating curve is paragraph 6
Current
Temperature
-55℃ to 105℃
Included temperature rising by
energized current
Series
Plating: Au
D5200
D5300
D5200alpha
Ambient temperature: 75℃, Temperature rising: 30℃
Current Rating
Position
AWG 8
AWG 10
AWG 12
AWG 14
2
39
33
27
21
3
38
32
26
20
4
36
32
25
19
6
35
30
25
19
8
33
28
23
17
3
35
30
25
20
4
35
30
25
19
3
-
-
-
-
4
35
31
25
20
AWG 16
17
17
16
16
14
16
16
-
17
AWG 18
13
12
11
10
10
11
10
-
14
AWG 20
11
10
10
9
9
9
9
-
12
Series
Plating: Ag
Type
WTB
Position
4
2
3
4
6
3
4
3
4
D5200
WTW
D5300
D5200alpha
WTW
WTB
Current Rating
AWG 8
AWG 10
42
34
46
36
44
35
43
34
39
30
38
31
36
30
45
38
43
35
AWG 12
27
29
29
28
22
26
25
33
31
Figure 1
AWG 14
22
26
24
24
20
20
19
25
23
AWG 16
18
21
20
17
16
16
16
20
18
AWG 18
14
17
15
15
12
12
12
16
15
AWG 20
11
12
11
11
10
10
10
12
12
Series
Plating: Au
D5200
D5300
D5200alpha
Ambient temperature: 40℃, Temperature rising: 65℃
Current Rating
Position
AWG 8
AWG 10
AWG 12
AWG 14
2
53
44
36
29
3
52
43
34
27
4
48
43
32
25
6
45
37
32
24
8
43
35
30
23
3
46
38
34
27
4
44
39
32
27
3
-
-
-
-
4
46
41
37
30
AWG 16
23
22
21
20
19
22
21
-
26
AWG 18
20
17
17
16
15
16
16
-
20
AWG 20
15
14
14
13
12
13
13
-
19
Rev F
2
of 14
108-5453
Series
Plating: Ag
Current Rating
AWG 8
AWG 10
56
49
66
51
62
49
60
49
52
41
53
42
50
42
-
-
57
45
Type
WTB
Position
4
2
3
4
6
3
4
3
4
D5200
WTW
WTW
WTB
D5300
D5200alpha
AWG 12
38
42
41
40
31
37
33
-
36
Figure 2
AWG 14
30
35
33
33
28
27
27
-
31
AWG 16
26
28
28
24
23
22
22
-
25
AWG 18
21
24
20
20
17
17
17
-
20
AWG 20
16
18
16
16
14
14
14
-
17
Series
Plating: Au
D5200
D5300
D5200alpha
Ambient temperature: 25℃, Temperature rising: 80℃
Current Rating
Position
AWG 8
AWG 10
AWG 12
AWG 14
2
60
48
40
32
3
58
48
38
30
4
53
48
36
28
6
50
41
35
27
8
48
39
33
25
3
51
43
38
30
4
49
43
36
30
3
-
-
-
-
4
51
46
41
34
AWG 16
25
25
24
22
21
24
24
-
29
AWG 18
22
19
19
17
16
17
18
-
23
AWG 20
17
15
15
14
14
14
14
-
21
Series
Plating: Ag
Type
WTB
Position
4
2
3
4
6
3
4
3
4
D5200
WTW
D5300
D5200alpha
WTW
WTB
Current Rating
AWG 8
AWG 10
63
56
74
57
69
56
67
55
57
46
59
47
56
47
-
-
63
50
AWG 12
43
48
46
44
35
41
36
-
41
Figure 3
AWG 14
34
39
36
37
31
30
30
-
34
AWG 16
29
32
32
27
26
24
25
-
28
AWG 18
23
26
22
23
19
19
19
-
22
AWG 20
18
20
18
18
16
15
15
-
19
Rev F
3
of 14
108-5453
3.4.
Performance Requirements and Test Descriptions
The product shall be designed to meet the electrical, mechanical and environmental performance
requirements specified in Figure 4. All tests shall be performed in the room temperature, unless
otherwise specified.
3.5.
Test Requirements and Procedures Summary
TEST
DESCRIPTION
Examination of
product
REQUIREMENT
Meets requirements of product
drawing.
PROCEDURE
Para
3.5.1
Visual inspection
No physical damage.
Subject mated contacts assembled in
housing to 50mV Max open circuit at
50mA.
Refer to Figure 6
EIA364-23
3kVAC for 1 minute.
Test between adjacent circuits of mated/
unmated connectors.
MIL-STD-202 Method 301
Impressed voltage 500 V DC.
Test between adjacent circuits of mated/
unmated connectors.
MIL-STD-202 Method 302 condition B
Measure temperature rising by
energized current.
Refer to Figure 7
EIA364-70
ELECTRICAL
3.5.2
Contact
Resistance
(Low Level)
2mΩMax
3.5.3
Dielectric
withstanding
Voltage
Insulation
Resistance
No creeping discharge or
flashover shall occur.
Current leakage: 0.5 mA Max.
1000MΩ Min
3.5.4
3.5.5
Temperature
Rising
3.5.6
Contact Retention
Force
3.5.7
Crimp Tensile
Strength
3.5.8
Physical Shock
3.5.9
Connector Mating
Force
Temperature rising:
specified value Max.
Under loaded
specified current.
Refer Figure 1,2,3
MECHANICAL
49N Min.
Apply an axial pull-off load to crimped
wire.
Operation Speed: 100mm/min.
EIA364-29
Crimp
Apply an axial pull-off load to crimped
Tensile
Wire Size
wire of contact secured on the tester.
(Min.)
Operation Speed: 25 mm/min.
mm
2
(AWG)
N
EIA364-8
0.50
#20
73.5
0.85
#18
117
1.309
#16
186
2.081
#14
245
3.309
#12
313
5.262
#10
401
8
#8
401
No electrical discontinuity
Accelerated Velocity :490m/s
2
greater than 1μsec.
Shall
Waveform: sine wave
occur.
Duration: 11ms
Meet requirement of
Velocity Change: 3.4m/s
Contact resistance (2mΩ
Max.)
Number of Drops:3 drops each to normal
and reversed directions of X, Y and Z
axes, totally 18 drops
MIL-STD-202 Method 213, condition A
9.8N Max per 1 contact (Initial)
Operation Speed: 100mm/min.
Silver plated product: 19.6N Max Measure the force required to mate
per 1 contact (Initial)
connector.
EIA364-13
4
of 14
Rev F
108-5453
3.5.10
Connector
Unmating Force
1.96N
–
19.6N per 1 contact
(Initial)
Operation Speed: 100mm/min.
Measure the force required to unmate
connector.
EIA364-13
9.8N Max per 1 contact
Measure the force required to insert
contact into housing.
No electrical discontinuity greater Vibration Frequency: 10-500 / 15min.
than 1μsec.
Shall
occur.
Accelerated Velocity: 98 m/s
2
Vibration Direction: X, Y, Z
Duration: 2 hours each
MIL-STD-202 Method 204 condition A
Meet requirement of
Operation Speed: 100mm/min
Contact resistance (2mΩ
Max.).
No. of cycles:
Gold(0.38μm):25
Gold(0.76μm):50
Silver(2.54μm):25
EIA364-9
98N Min.
Measure housing locking strength.
Operation Speed: 50 mm/min.
EIA364-98
Wet Solder Coverage:
Solder Temperature: 235 ± 5℃
95% Min.
Immersion Duration: 5 ± 0.5seconds
Flux: Alpha 100
MIL-STD-202 Method 208
ENVIRONMENTAL
No physical damage shall occur. Test connector on PCB.
Solder Temperature:260 ± 5℃
Immersion Duration: 10 ± 1sec
MIL-STD-202 Method 210A, condition B
Meet requirement of
Mated connector
Contact resistance (2mΩ Max).
－55℃
/ 30min., 85℃ / 30min.
Making this a cycle, repeat 25 cycles.
MIL-STD-202 Method 107, condition A-1
Meet requirement of
Mated/Unmated connector, 25½65℃,
Contact resistance (2mΩ Max).
90½95％ R.H. 10 cycles
Cold shock
–10℃
not performed
MIL-STD-202 Method 106
Meet requirement of
Gold Plating only
Mated connector
Contact resistance (2mΩ Max).
SO
2
Gas: 10ppm, 95% R.H.
25
℃,
96 hours
Meet requirement of
Contact resistance (2mΩ Max).
Meet requirement of
Contact resistance (2mΩ Max).
Mated connector
105
℃,
Duration: 250hours
MIL-STD-202 Method 108
Silver Plating only
Mated connector
H
2
S Gas: 10ppm, 95% R.H.
25
℃,
504 hours
JIS spec C 0092
3.5.11
3.5.12
Contact Insertion
Force
Vibration (High
Frequency)
3.5.13
Durability
(Repeated
Mate/Unmating
3.5.14
Housing Locking
Strength
Solderability
3.5.15
3.5.16
Resistance to
soldering Heat
3.5.17
Thermal Shock
3.5.18
Humidity-
Temperature
Cycling
Industrial Gas
(SO
2
)
3.5.19
3.5.20
Temperature Life
(Heat Aging)
Industrial gas
(H
2
S)
3.5.21
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in
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