Product
Specification
108-1740
09Aug05 Rev D
Receptacle, AMP-LATCH* Ultra Novo, Flat Cable Round
Conductor
1.
1.1.
SCOPE
Content
This specification covers performance, tests and quality requirements for the AMP-LATCH* Ultra Novo
flat cable round conductor connector receptacles. Receptacle contacts are crimped to 0.635 mm [.025
in] centerline ribbon cable conductors (30 AWG solid and stranded). Complete assemblies mate to
0.635 mm [.025 in] square posts on 2.54 mm [.100 in] centerline with equivalent post length of 5.33 ±
.089 mm [.210 ± .035 in].
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the document applies. In the event of conflict between the
requirements of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
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2.1.
Tyco Electronics Documents
109-1:
General Requirements for Test Specifications
109 Series:
Test Specifications as indicated in Figure 1
114-40056:
Application Specification
501-399: Qualification Test Report
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3.
3.1.
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
3.2.
Materials
Contact: Copper alloy
Ground plate: Copper alloy
Housing: Thermoplastic, UL94V-0
©2005 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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REQUIREMENTS
Design and Construction
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-1740
3.3.
Ratings
Current: Signal application only, .5 ampere maximum per contact. Continuous current rating for
individual contacts cannot be applied directly to the number of contacts as they are
dependent on thermal and physical properties of the materials. System design shall
ensure that continuous current rating does not create internal hot spots that exceed
temperature designated by connector specification during steady state or transient
conditions.
Temperature: -65 to 105 C unless limited by temperature rating of cable used
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3.4.
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3.5.
Examination of product.
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Termination resistance.
Insulation resistance.
Dielectric withstanding voltage.
Vibration, random.
Rev D
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Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per Test Specification 109-1.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets requirements of product
drawing and Application
Specification 114-40056.
ELECTRICAL
30 milliohms maximum.
AMP Spec 109-6-1.
Subject mated contacts assembled
in housing to 50 mv maximum
open circuit at 100 ma maximum.
See Figure 3.
AMP Spec 109-28-4.
Test between adjacent contacts
within a row and contacts in
adjacent row of unmated and
unterminated samples.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
1000 megohms minimum.
200 volts DC at sea level.
AMP Spec 109-29-1.
1 minute hold with no breakdown or Test between adjacent contacts
flashover.
within a row and contacts in
adjacent row of unmated and
unterminated samples.
MECHANICAL
No discontinuities of 1 microsecond AMP Spec 109-21-7.
or longer duration.
Subject wired and mated samples
See Note.
to 3.13 G's rms between 5-500 Hz.
15 minutes in each of 3 mutually
perpendicular planes.
See Figure 4.
Figure 1 (cont)
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108-1740
Test Description
Requirement
Procedure
Mechanical shock, specified pulse. No discontinuities of 1 microsecond AMP Spec 109-26-1, except 30
or longer duration.
G’s.
See Note.
Subject mated samples to 30 G's
half-sine shock pulses of 11
milliseconds duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Figure 4.
Durability.
See Note.
AMP Spec 109-27.
Mate and unmate samples for 75
cycles at a maximum rate of 150
cycles per hour.
AMP Spec 109-42, Condition A.
Measure force necessary to mate
samples at a maximum rate of 12.7
mm [.5 in] per minute.
AMP Spec 109-42, Condition A.
Measure force necessary to unmate
samples at a maximum rate of 12.7
mm [.5 in] per minute.
AMP Spec 109-22.
Subject unmated and unwired
samples to 25 cycles between -65
and 105 C.
AMP Spec 109-23-3, Condition B.
Subject unmated samples to 10
cycles between 25 and 65 C at
95% RH.
AMP Spec 109-43.
Subject mated and wired samples
to temperature life at 105 C for 500
hours.
AMP Spec 109-85-3.
Subject mated samples to
environmental class III for 20 days.
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Mating force.
340 g [12 oz] maximum per
contact.
Unmating force.
42.5 g [1.5 oz] minimum per
contact.
ENVIRONMENTAL
Thermal shock.
See Note.
Humidity-temperature cycling.
See Note.
Temperature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev D
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108-1740
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
Examination of product
Termination resistance
Insulation resistance
Dielectric withstanding voltage
Vibration
Mechanical shock
Durability
Mating force
Unmating force
Thermal shock
Humidity-temperature cycling
Temperature life
Mixed flowing gas
NOTE
3(c)
3(c)
5
6
4
2
8
4
5
1
1,9
3,7
2
1,5
2,4
3
1,5
2,4
2,6
3,7
4
1,8
Test Sequence (b)
(a) See paragraph 4.1.A.
(b) Numbers indicate sequence in which tests are performed.
(c) Precondition samples with 10 cycles durability.
Figure 2
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production. All test groups shall consist of minimum of 5 connectors. 10
contact circuits in each connector shall be randomly selected and identified, contact selection
shall include ends of the connector. These contacts shall be used for all measurements unless
otherwise specified.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determined by development/product, quality and reliability engineering.
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108-1740
4.3.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When
product failure occurs, corrective action shall be taken and samples resubmitted for qualification.
Testing to confirm corrective action is required before resubmittal.
4.4.
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Quality Conformance Inspection
The applicable quality inspection plan shall specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
and this specification.
Figure 3
Termination Resistance Measurement Points
Figure 4
Vibration & Mechanical Shock Mounting Fixture
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