Product
Specification
108-40025
09Apr08 Rev B
AMPLIMITE* HD-20 PCB Mounted Connector
1.
1.1.
SCOPE
Content
This specification covers performance, tests and quality requirements for the following AMPLIMITE*
printed circuit board mounted connectors:
HD-20 right angle front metal shell for both standard temperature processing and surface mount
compatible processing.
HD-20 straight posted all plastic and front metal shell.
HD-20 right angle and straight posted full metal shell.
1.2.
2.
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APPLICABLE DOCUMENTS
The following Tyco Electronics documents form a part of this specification to the extent specified herein.
In the event of conflict between the requirements of this specification and the product drawing, the
product drawing shall take precedence. In the event of conflict between the requirements of this
specification and the referenced documents, this specification shall take precedence.
109-1: Test Specification (General Requirements for Test Specifications)
109 Series: Test Specifications as indicated in Figure 1
109-197: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods)
114-40010: Application Specification (Right Angle Front Metal Shell)
114-40013: Application Specification (Right Angle Full Metal Shell)
114-40023: Application Specification (Straight Posted Front Metal Shell)
501-168: Qualification Test Report (AMPLIMITE* HD-20 PCB Mounted Connector)
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3.
3.1.
REQUIREMENTS
Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
3.2.
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3.3.
Materials used in the construction of this product shall be as specified on the applicable product drawing.
Ratings
Voltage:
•
250 volts AC rms or DC per Underwriters Laboratories
•
125 volts AC rms or DC per CSA
Current: See Figure 4 for applicable current carrying capability
Temperature: -55 to 105 C
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©2008 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
Materials
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-40025
3.4.
Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests are performed at ambient temperature.
3.5.
Test Requirements and Procedures Summary
Test Description
Examination of product.
Requirement
Meets requirements of product
drawing and applicable Application
Specification.
ELECTRICAL
Termination resistance, dry circuit.
15 milliohms maximum initial.
20 milliohms maximum final.
AMP Spec 109-6-1.
Subject mated contacts assembled
in housings to 50 mv open circuit at
100 ma maximum.
See Figure 3.
AMP Spec 109-28-4.
Test between adjacent contacts of
unmated assemblies.
AMP Spec 109-29-1.
Test between adjacent contacts of
unmated assemblies.
Procedure
Visual, dimensional and functional
per applicable Quality Inspection
plan.
Insulation resistance.
5000 megohms minimum initial.
1000 megohms minimum final
within 5 hours after testing.
One kvac dielectric withstanding
voltage. One minute hold. One
milliampere maximum leakage
current.
Dielectric withstanding voltage.
Temperature rise vs current.
30°C maximum temperature rise at AMP Spec 109-45-1.
specified current. 70°C maximum
Measure temperature rise vs
ambient.
current.
See Figure 4.
MECHANICAL
Solderable area shall have a
minimum of 95% solder coverage.
No discontinuities greater than 1
microsecond.
See Note.
AMP Spec 109-11-1.
Subject tin-lead plated contact posts
to solderability.
AMP Spec 109-21-5, Level F,
20 minute duration.
Subject mated connectors to 20 G's
rms with 100 ma current applied.
See Figure 3.
AMP Spec 109-26-1.
Subject mated connectors to 50 G's
half-sine shock pulses of 11
milliseconds duration. Three shocks
in each direction along 3 mutually
perpendicular planes, 18 total
shocks.
See Figure 3.
Solderability.
Vibration, random.
Physical shock.
No discontinuities greater than 1
microsecond.
See Note.
Figure 1 (continued)
Rev B
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108-40025
Test Description
Durability.
See Note.
Requirement
Procedure
AMP Spec 109-27.
Mate and unmate assemblies for
100 cycles for gold flash assemblies
and 500 cycles for 30 µin gold
plated assemblies at a maximum
rate of 200 cycles per hour.
AMP Spec 109-42, Condition A.
Measure force necessary to mate
connector assemblies using free
floating fixtures at a rate of 1 inch
per minute.
Mating force.
Lbs Maximum
Size Positions W/O
With
Ground Ground
Indents Indents
1
9
4.5
30
2
15
7.5
33
3
25
12.5
37
4
37
18.5
40
5
50
25.0
44
Note: Grounding indents are on the
plugs.
Lbs Maximum
Size Positions W/O
With
Ground Ground
Indents Indents
1
9
4.5
30
2
15
7.5
33
3
25
12.5
37
4
37
18.5
40
5
50
25.0
44
Note: Grounding indents are on the
plugs.
ENVIRONMENTAL
See Note.
Unmating force.
AMP Spec 109-42, Condition A.
Measure force necessary to unmate
connector assemblies at rate of 1
inch per minute.
Thermal shock.
AMP Spec 109-22.
Subject mated connectors to 100
cycles between -55 and 105 C.
AMP Spec 109-23-4, Condition B.
Subject mated connectors to 10
humidity/temperature cycles
between 25 and 65 C at 95% RH.
AMP Spec 109-43.
Subject mated connectors to
temperature life at 105 C for 500
hours.
AMP Spec 109-85-3.
Subject mated connectors to
environmental class III for 20 days.
Precondition connectors with 10
durability cycles.
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Humidity/temperature cycling.
See Note.
Temperature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage and shall meet requirements of
additional tests as specified in Test Sequence in Figure 2.
Figure 1 (end)
Rev B
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108-40025
3.6. Product Qualification and Requalification Tests and Sequences
Test Group (a)
Test or Examination
Examination of product
Termination resistance, dry circuit
Insulation resistance
Dielectric withstanding voltage
Temperature rise vs current
Solderability
Vibration
Physical shock
Durability
Mating force
Unmating force
Thermal shock
Humidity/temperature cycling
Temperature life
Mixed flowing gas
NOTE
4
3
4
5
6
4
2
8
4
5
3
3
3
2
4
2
2
1
1,9
3,7
2
1,6
2,5
3
1,6
2,5
4
1,3
5
1,5
2,4
2,6
3,7
6
1,8
7
1,3
8
1,5
Test Sequence (b)
(a)
(b)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Figure 2
Rev B
4 of 7
108-40025
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Connector housings and contacts shall be prepared in accordance with applicable Instruction
Sheets and shall be selected at random from current production. Test groups 1, 2, 3 and 5 shall
each consist of 5 mated connector pairs with no grounding indents and shall be mounted to a
printed circuit board. Test group 5 shall be manufactured using 30 µin gold finish. Two wires shall
be used in each crimp. Test group 4 shall consist of 5 unmated connectors using only a single wire
of the appropriate wire gage. Connectors shall be mounted to a printed circuit board. Test group 6
and 7 shall each consist of 5 unmated connectors. No mounting required. Test group 8 shall
consist of 5 mated connector pairs for positions 9 and 37. Connectors shall have grounding
indents. No mounting is required.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of original testing
sequence as determined by development/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that product meets the requirements of Figure 1. Failures attributed
to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure
occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm
corrective action is required before resubmittal.
4.4.
Certification
This product has been recognized under the Component Recognition Program of Underwriter's Inc.,
Electrical File Number E-28476 and it has been Certified by the Canadian Standards Association
Number LR-16455.
Rev B
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