AMPMODU Interconnection System
Wire-to-Board, .100 [2.54] Centerline Products
Wire Sizes
Wire Size
AWG
[mm
2
]
20
0.5-0.6
22-30
0.3-0.05
32
0.03
Product Family
Locking Clip, Mod. IV IV V MT, Short Point
, .v, ,
Locking Clip, Mod. IV IV V MTE, MT, Short Point
, .v, ,
Mod. IV IV V Short Point
, .v, ,
Contact Platings
Platings
.000015
[0.00038]
Gold
.000030
[0.00076]
Gold
.000050
[0.00127]
Gold
Tin
Product Family
Mod. IV IV V MTE, MT, Short Point
, .v, ,
Locking Clip, Mod. IV IV V MTE, MT, Short Point
, .v, ,
Locking Clip, Mod. IV IV V MT
, .v, ,
Locking Clip, Mod. IV IV V MTE, MT, Short Point
, .v, ,
Mating Post Lengths
Post Lengths
.210-.283
[5.33-7.19]
.205-.283
[5.21-7.19]
.185-.283
[4.70-7.19]
.256-.323
[6.50-8.20]
.251-.323
[6.38-8.20]
.231-.323
[5.87-8.20]
.222-.273
[5.64-6.93]
.200-.273
[5.08-6.93]
.200-.250
[5.08-6.35]
.169-.259
[4.29-6.58]
.273-.350
[6.93-8.89]
.200-.277
[5.08-7.04]
Product Family
Mod. IV (.600 [15.24] Profile Height)
Mod. IV (.600 [15.24] Profile Height)
.v
Mod. V (.600 [15.24] Profile Height)
Mod. IV (.645 [16.38] Profile Height)
Mod. IV (.645 [16.38] Profile Height)
.v
Mod. V (.645 [16.38] Profile Height)
MT Assembly with Standard Pressure Contacts
MT Assembly with High Pressure Contacts
MTE Assembly
Short Point Connector Assembly
Locking Clip (Connector Assembly)
Locking Clip (Single Contact)
5
Application Tooling
Application Tooling
Description
Manual Hand Tools (Wire Crimp)
Manual Hand Tools (IDC)
AMP-O-MATIC Stripper/Crimper
Machines with Applicator
CHAMPOMATOR
Model 2.5 Machine
CHAMPOMATOR
Model 3A Machine
AMP-O-LECTRIC
Machines with Applicator
Pneumatic Hand Tools
IDC Electric Power Unit
Tube-Fed Ribbon
Cable Machine
AMPOMATOR CLS Machines
Discrete Wire Machine
Manual Arbor Tool
Pneumatic Arbor Tool
Product Family
Mod. IV,
IV.v, V
MT
Locking
Clip
MTE
Short
Point
Level V
Wire-to-Board
Products
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
88
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
Board-to-Board Solutions Guide, .100 [2.54] Centerline Products
Problem or Concern
Tyco Electronics'
Potential Solution
HEADERS
Retention Feature:
Unshrouded
Shrouded
Shrouded
HEADERS:
Standard Profile
Single-Row
Vertical Headers
and Receptacles
(Page Ref.)
102
—
115
Single-Row
Right-Angle Headers,
Horizontal Receptacles
(Page Ref.)
103
—
116
Double-Row
Vertical Headers
and Receptacles
(Page Ref.)
198
104, 199
117-121
Double-Row
Right-Angle Headers,
Horizontal Receptacles
(Page Ref.)
199
105, 200
122-128
Headers Float Off Board
Soldering Operation
Header Contacts Damaged
During Manufacturing
Operation or In-Field Use
Board/Backplane Requires
High Temperature Surface-
Mount Compatibility
Application Requires Board
Guidance, Polarization and/or
Blind-Mate Capability
Reduction in Parallel
Board-to-Board Stack Height
Necessary (Refer to Parallel
Stack Guide on Page 62.)
Soldering Problems with
Thru-Hole Bottom Entry
Receptacles (Must Mask
Post Holes in Board During
Soldering Operation)
Application Requires
Connectors to be End-to-End
Stackable on .100 [2.54] Grid
Press-Fit ACTION PIN POST
HEADERS:
Unshrouded
146
Shrouded
—
Machine Applied
163, 164
Posts
Surface-Mount Compatible Thru-Hole:
HEADERS:
Unshrouded
102*
Shrouded
—
(Low Profile)
RECEPTACLES
—
Surface-Mount:
HEADERS
109*
RECEPTACLES
187, 188
Two-Piece Family: w/Guide Posts:
HEADERS
—
RECEPTACLES
—
Mod IV Low Profile
RECEPTACLES:
TOP ENTRY:
Thru-Hole
178
Surface-Mount
—
BOTTOM ENTRY:
Thru-Hole
177
Surface-Mount
—
DUAL ENTRY
Thru-Hole
181
Surface Mount
187, 188
RECEPTACLES:
Bottom Entry
Outrigger
181
(Separate Holes for
Receptacle Leads
and Mating Leads)
End-to-End Stackable:
HEADERS
(Unshrouded):
Thru-Hole
93, 102
Thru-Hole*
102*
Surface-Mount
109*
RECEPTACLES:
Thru-Hole
175, 177, 178, 181
Surface Mount
188
—
—
147
148, 149, 199
—
—
103*
—
—
—
172
—
—
104*
130* 137*
,
196*
110
189-192
198, 199
196*
105*
138*
195*
—
173
200
195*
—
—
—
—
—
—
179, 180*
—
—
—
182-184
189-192
—
—
—
—
—
—
.100 [2.54] Centerline
Products
—
182
—
94, 95, 103*
103*
—
169*
172
96, 97, 104*
104*
110*
176, 179, 180*, 182*, 183, 184
191, 192
98. 99. 105
108*
—
170
173
*High temperature compatible version, refer to page ref. listed.
Wire-to-Board Solutions Guide, .100 [2.54] Centerline Products
Customer Requirement
Application Requires
Guidance, Polarization
Wire-to-Wire Application
Wire-to-Wire Application (Latched)
Wire-to-Wire Application (Through Panel)
High Vibration and Shock Applications
Printed Circuit Board Polarization
Board Requires Surface Mount Capability
Need to mate to
AMP-LATCH Eject Headers
Need to Minimize Strain to Cable
Application Requires
Self-Retaining Contacts
Header Secured to Board
During/Prior to Soldering
Mate to Unshrouded Header
with Retention Requirements
Multiple Cables to be
Common to One Header
Right-Angle Cable Dress
Application Requires Crimp
Contacts and MTE Housings
Housings and End-to-End and
Side-to-Side Stackable
Connector Must Mate to
Post Lengths of .169 [4.29] Min.
Tyco Electronics' Potential Solution
Mod IV Polarized Housing
MTE Latched Receptacle and Header
MT with Polarizing Covers
Short Point Polarized Housing
Mod IV Receptacle Contacts and Pins
MTE Latched Receptacle and Shrouded Pin Assembly
MTE Panel Mount
Locking Clip Contacts and Housings
MTE Header with PC Board Orientation Peg
MTE Surface Mount Headers
MTE High Temperature Compatible Headers
Mod IV Ejection Housing
MT with Eject Covers
Mod IV Housing with Strain Relief
Locking Clip Contacts
MTE Headers with Post Retention or Holddowns
Mod IV plain Housing with Mod V Contacts
MTE with High Pressure Contacts
MTE Coupling Shroud, Double- or Single-Row
MT with Hermaphroditic Covers
Short Point Contacts
Short Point Double-Row Housing,
MTE Plain Housing
Short Point Contacts
Catalog Page(s)
220
230, 231, 244-250
256-258
224
211-213
230, 231, 236, 237
242
207-209
248, 249
251, 252
249, 250
220
256-259
218, 219
207, 298
244-250
213, 214, 216
234, 235
240, 241
229, 256, 257, 259
222
223, 228, 229
222
5
89
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
Mod IV Wire-Applied Contacts and Housings
Product Facts
■
■
■
■
■
■
Terminates 32-20 AWG
[0.03-0.6mm
2
] discrete wire
Contacts have insulation
support
Choice of three contact
mating pressures
Available in a variety of
gold and tin platings
Receptacles mate with .025
[0.64] square or round posts
Dual cantilever contact
beam with built-in
anti-overstress feature
for reliable matings
Housings accept a variety of
receptacle and pin contacts
Housing sizes range up to
100 positions
Housing configurations
include single- and double-
rows on .100 [2.54]
centerlines
Housing options include
detent latching, polarization
and bonded strain relief/
pull tabs
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
R
■
■
■
Mod IV Wire-Applied
Contacts and Housings
■
1-87631-5
D-R Housing, Polarized with Detent
6-87756-6
Std. Pressure Contacts
102387-1
D-R Ejection Housing,
Center Polarized
6-87756-6
Std. Pressure Contacts
Wire-to-Board
1-87456-5
D-R Housing, Plain
6-87756-6
Std. Pressure Contacts
87483-3
D-R Housing with Mounting Ears
6-87756-6
Std. Pressure Contacts
102241-8
S-R Housing Polarized with
Detent
102128-1
High Pressure Contacts
■
5
1825851-1
Latch
5102154-1
Hdr
R
■
Certified by Canadian
Standards
Association,
File No. LR 7189
5-103166-8
Hdr
3-87977-5
D-R Housing, Polarized
6-87756-6
Std. Pressure Contacts
103168-8
Hdr
1-87756-6
Std. Pressure Plain
6-87456-6
D-R Housing, Contacts
1-87232-0
Hdr
5-103166-8
Hdr
Performance
Characteristics
Contact
Current Rating
—
3 amperes
Termination Resistance
—
12 milliohms (max.) — Beryllium
copper contacts
20 milliohms (max.) — Copper-tin-
phosphor bronze contacts
Durability
— Ref. Product
Specification 108-25020
1-87499-8
S-R Housing, Plain
102128-1
High Pressure Contacts
5-102202-7
Hdr
Note:
All part numbers are RoHS compliant.
210
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
Mod IV Pin and Receptacle Contacts
Crimp Snap-In (No-strip)
Receptacles and Crimp
Snap-In Pins with
Insulation Support
(Standard Pressure)
.016
[0.41]
Gap Max.
.058
[1.47]
No-Strip
Receptacle
.165
[4.19]
.470
[11.94]
.815
[20.70]
Pin with
Insulation Support
.068
[1.73]
Crimp Snap-In (No-strip) Receptacles
Ins.
Dia.
Range
.040-.055
[1.02-1.40]
Part Nos.
Finish
Plating A
Plating C
Strip Form
87107-5
87107-6
Loose Piece
102348-2
102348-3
Heavy Duty Miniature
Applicator No.
for AMP-O-LECTRIC
Machine*
567307-2
Hand
Tool
Part No.
90381-1
Standard Pressure
Configuration
Material and Finish
Beryllium copper, phosphor bronze, or
copper-tin-phosphor bronze (see
charts), plated as follows:
Plating A
— Selectively plated .000030
[0.00076] gold on contact area, with gold
flash over .000050 [0.00127] nickel on
entire contact
Plating B
— Selectively plated .000015
[0.00038] gold on contact area, with gold
flash over .000050 [0.00127] nickel on
entire contact
Plating C
— .000100-.000200
[0.00254-0.00508] tin over .000030
[0.00076] nickel on entire
contact
Crimp Snap-In Pins with Insulation Support
Wire
Size
Range
AWG
[mm
2
]
26-22
0.12-0.4
Ins.
Dia.
(Max.)
.061
[1.55]
Finish
Plating A
Plating B
Plating C
Part Nos.
Strip Form
102095-3
102095-2
5-102095-4
Hand
Heavy Duty Miniature
Tool
Applicator No.
Part No.
Loose Piece for AMP-O-LECTRIC
Machine*
Premium Commercial
102107-2
102107-1
466812-2
91517-1
58641-1
†
5-102107-3
Mod IV Contacts
*For use with AMP-O-LECTRIC Model “K” machines. Call the Technical Support Center (1-800-522-6752) for part nos.
of applicators for use with the AMP-O-LECTRIC Model “G” machines (shown on page 270), as well as other bench
machines and fully automatic AMPOMATOR lead making machines.
†
PRO-CRIMPER II hand tool frame with die set assembly.
Die Set Part No. 58641-2
5
Related Product Data
Housings Used With
—
pages 214-220
Performance Characteristics
—
page 210
Application Tooling
—
page 270-272
Technical Documents
—
pages 276-278
Product Specification
108-25007, 108-25019, 108-25020,
108-25021
Application Specification
114-25003, 114-25016
Additional header sizes are
available; minimum order
quantities may apply.
Consult Tyco Electronics.
Note:
All part numbers are RoHS compliant.
211
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
Mod IV Receptacle Contacts
Crimp Snap-In Receptacles
with Insulation Support
(Standard, Intermediate
and High Pressure)
Material and Finish
Beryllium copper, phosphor bronze or
copper-tin-phosphor bronze (see charts,
on following page), plated as follows:
Plating A
— Duplex plated .000030
[0.00076] gold on contact area, .000100-
.000200 [0.00254-0.00508] tin on crimp
area, with entire contact underplated
.000050 [0.00127] nickel
Plating B
— Duplex plated .000015
[0.00038] gold on contact area, .000100-
.000200 [0.00254-0.00508] tin on crimp
area, with entire contact underplated
.000050 [0.00127] nickel
Plating D
— Selectively plated .000050
[0.00127] gold on contact area, with gold
flash over .000050 [0.00127] nickel on
entire contact
Plating E
— Selectively plated .000030
[0.00076] gold on contact area, with gold
flash over .000050 [0.00127] nickel on
entire contact
Plating F
— Selectively plated .000015
[0.00038] gold on contact area, with gold
flash over .000050 [0.00127] nickel on
entire contact
Plating G
— .000100-.000200
[0.00254-0.00508] tin over .000030
[0.00076] nickel on entire contact
.058
[1.47]
Standard Pressure
A
.165
[4.19]
.068
[1.73]
A
Intermediate Pressure
A
Mod IV Contacts
High Pressure
A
5
Related Product Data
Housings Used With
—
pages 214-220
Performance Characteristics
—
page 210
Application Tooling
—
pages 270-272
Technical Documents
—
pages 277, 278
Product Specification
108-25007, 108-25019, 108-25020,
108-25021
Application Specification
114-25003, 114-25016
Standard Pressure
Intermediate Pressure
High Pressure
Mating Force
9 oz. Max.
16 oz. Max.
20 oz. Max.
Unmating Force
1.5 oz. Min.
2 oz. Min.
3 oz. Min.
A-Gap Dimension
.008/.014
.008/.014
.013±.002
212
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
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