Application Specification
Circular Plastic
Connectors (CPC)
NOTE
114-- 10038
15 SEP 09 Rev A
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.18 [+.007] and angles have a tolerance of +3_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of Circular Plastic Connectors (CPC). The
connectors are available in various shell sizes and standard or reverse sex configurations. The four series
available include standard, high, and power density connectors, and a combination standard and power density
connector. The CPC’s are designed for use with various contacts. Applicable wire sizes range from 30 to 8
AWG and can be crimped with hand tools or by automatic machines.
When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to
help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
Hole for Panel
Mount (4)
Key
Keyway
Strain Relief
Threads
Square
Flange
Standard Sex Panel
Mount Receptacle
Rear Face
Standard Sex Plug
Rear Face
Cavity
Identification
Number (Typ)
Square
Threads (Typ)
Coupling
Ring
Strain Relief Threads
Flush
Mating Face
Positive
Lock
Reverse Sex Free
Hanging Receptacle
Recessed
Mating Face
Figure 1
Reverse Sex Plug
2. REFERENCE MATERIAL
2.1. Revision Summary
S
S
S
S
Updated document to corporate requirements
New format and logo
Deleted obsolete tooling part numbers and related documents throughout
Changed Figure 2 to Paragraph 2.5 and renumbered
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
TOOLING ASSISTANCE CENTER 1- 800- 722- 1111
-
-
-
E
2009 Tyco Electronics Corporation, Harrisburg, PA
PRODUCT INFORMATION 1- 800- 522- 6752
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-
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
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LOC B
Circular Plastic Connectors (CPC)
2.2. Customer Assistance
114- 10038
Product Part Number 206060 and Product Code 5029 are representative of the Circular Plastic Connectors.
Use of these numbers will identify the product line and expedite your inquiries through a service network estab-
lished to help you obtain product and tooling information. Such information can be obtained through a local
Tyco Electronics Representative or, after purchase, by calling the Product Information number at the bottom of
page 1.
2.3. Drawings
Customer drawings for specific products are available from the service network. The information contained in
the Customer Drawings takes priority if there is a conflict with this specification or with any technical documen-
tation supplied by Tyco Electronics.
2.4. Specifications
Product Specifications provide performance test information. Application Specifications provide application re-
quirements and reference materials.
Product Specifications:
108--10024 — CPC Connectors 108--10037 -- Type XII Contacts
108--10042 — Type III+ Contacts 108--12011 -- Subminiature COAXICON* Contacts
Application Specifications:
114--10000 — 20DF (Series 2) Contacts
114--10004 — Type III+ (Series 1) Contacts 114--10005 -- Type XII (Series 3) Contacts
2.5. Instructional Material
The following list includes available instruction sheets (408--series) that provide assembly procedures for
product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators; and customer manuals (409--series) that provide setup, operation, and maintenance procedures of
machines.
Document Number
408--1216
408--2024--2
408--2024--3
408--2095
408--6510
408--6610
408--6614
408--6695
408--6709
408--6736
408--7276
408--7347
408--7414
408--7508
408--7516
408--7521
408--7582
408--7593
408--7773
408--7799
408--7942
408--7954
408--8040
408--9404
408--9819
Document Title
Extraction Tools 3051183--[ ]
Hand Crimping Tools 69656--[ ]
Instruction/Maintenance/Inspection Sheet for Subminiature COAXICON* Contacts
“C” Head Straight Action Hand Tool (SAHT) 69710--1
Hand Crimping Tool 90384--1
Hand Crimping Tool 90066--7 and Head Assembly 90066--9
Hand Crimping Tool 90067--5
Hand Crimping Tool 90405--1
Hand Crimping Tool 90406--1
Insertion Tool 211300
Extraction Tool 91019--3
Insertion Tools 91002--1, --2
Hand Crimping Tool 90225--2
Insertion/Extraction Tools 91067--1 and 91067--2
Application Tooling for Screw--Machine Contacts
Hand Crimping Tool 90265--1
Accessories for Circular Plastic Connectors (CPC)
Circular Plastic Connectors (CPC)
Straight Action Hand Tool 90331--1 for Type III(+) Contacts
AMPLIMITE* Solder Pot Contacts 66569--3 and 66570--3
Hand Crimping Tool 90310--2
Hand Crimping Tool 90374--1
Heavy Duty Miniature Quick--Change Applicators (Side--Feed Type)
Insertion/Extraction Tool 91285--1 and Replacement Tip Kits 543382--[ ]
PRO--CRIMPER* III Hand Crimping Tool Assembly 58495--1
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Tyco Electronics Corporation
Rev
A
Circular Plastic Connectors (CPC)
2.6. Manuals
114- 10038
Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides in-
formation on various flux types and characteristics along with the commercial designation and flux removal
procedures. A checklist is included in the manual as a guide for information on soldering problems.
3. REQUIREMENTS
3.1. Mounting Holes and Panel Cutouts
Dimensions and layout for mounting holes and panel cutouts are shown in Figure 2.
Panel Thickness
3.17 [.125] Max
Panel Cutout
H Dia
See
Note
D
E
F
B
A
C
Thread
Size
F
G
J Dia
SERIES
ARRANGE-
MENT
NUMBER
SEX
Rev
A
MAX
27.18
[1.070]
34.29
[1.350]
34.29
[1.350]
27.18
[1.070]
34.29
[1.350]
34.29
[1.350]
27.18
[1.070]
34.29
[1.350]
20.55
20 55
[.809]
[ 809]
20.55
[.809]
23.47
[.924]
B +0.38
[.015]
10.67
[.420]
10.67
[.420]
10.67
[.420]
13.21
[.520]
13.21
[.520]
10.67
10 67
[.420]
[ 420]
10.67
[.420]
10.67
[.420]
C +0.25
[.010]
2.39
[.094]
2.39
[.094]
2.39
[.094]
3.96
[.156]
3.96
[.156]
2.39
2 39
[.094]
[ 094]
2.39
[.094]
3.96
[.156]
D +0.25
[.010]
17.45
[.687]
20.62
[.812]
26.67
[1.050]
36.53
[1.438]
36.53
[1.438]
17.48
17 48
[.688]
[ 688]
26.67
[1.050]
36.53
[1.438]
E
MAX
18.80
[.740]
22.33
[.879]
28.19
[1.110]
38.35
[1.510]
38.35
[1.510]
16.00
16 00
[.630]
[ 630]
23.95
[.943]
38.48
[1.515]
F +0.25
[.010]
21.44
[.844]
24.61
[.969]
28.58
[1.125]
36.53
[1.438]
36.53
[1.438]
21.44
21 44
[.844]
[ 844]
28.58
[1.125]
36.53
[1.438]
G +0.64
[.025]
28.58
[1.125]
32.54
[1.281]
36.45
[1.435]
44.45
[1.750]
44.45
[1.750]
28.58
28 58
[1.125]
[1 125]
36.45
[1.435]
44.45
[1.750]
H +0.18/0
[+.007/0]
3.18
[.125]
3.18
[.125]
3.81
[.150]
3.81
[.150]
3.81
[.150]
3.18
3 18
[.125]
[ 125]
3.81
[.150]
3.81
[.150]
J
THREAD
SIZE
5/8 24
5/8--24
UNEF--2A
3/4--20
UNEF--2A
15/16 20
15/16--20
UNEF--2A
1--3/8--18
UNEF--2A
1 3/8 18
1--3/8--18
UNEF--2A
5/8--24
5/8 24
UNEF--2A
15/16 20
15/16--20
UNEF--2A
1 3/8 18
1--3/8--18
UNEF--2A
11--4
11 4
Std
13--9
17--14
Series 1
17--16
23--24
Std
Std
Rev
23--37
23 37
Std
11--8
11 8
11--9
Se es
Series 2
17--28
17 28
23--57
23--63
Std
Rev
Std
Std
Rev
Rev
Std
Std
Rev
21.34
[.840]
24.87
[.979]
30.73
[1.210]
40.89
[1.610]
40.89
[1.610]
21.34
21 34
[.840]
[ 840]
30.73
[1.210]
40.89
[1.610]
Figure 2 (cont’d)
Rev
A
Tyco Electronics Corporation
3
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Circular Plastic Connectors (CPC)
114- 10038
SERIES
ARRANGE-
MENT
NUMBER
SEX
Std
&
Rev
Std
A
MAX
41.53
[1.635]
41.53
[1.635]
41.53
[1.635]
B +0.38
[.015]
10.67
[.420]
13.21
[.520]
13.21
[.520]
C +0.25
[.010]
2.39
[.094]
3.96
[.156]
3.96
[.156]
D +0.25
[.010]
26.67
[1.050]
36.53
[1.438]
36.53
[1.438]
E
MAX
28.19
[1.110]
38.35
[1.510]
38.35
[1.510]
F +0.25
[.010]
28.58
[1.125]
36.53
[1.438]
36.53
[1.438]
G +0.64
[.025]
36.45
[1.435]
44.45
[1.750]
44.45
[1.750]
H +0.18/0
[+.007/0]
3.81
[.150]
3.81
[.150]
3.81
[.150]
J
30.73
[1.210]
40.89
[1.610]
40.89
[1.610]
THREAD
SIZE
15/16--20
UNEF--2A
1--3/8--18
UNEF--SA
1 3/8 18
1--3/8--18
UNEF--SA
17--3
Series 3
23--7
Series 4
23--16M
23--22M
NOTE:
The first number of the Arrangement Number represents the dimension (in sixteenths) over the threads; the number after the
hyphen represents the number of circuits per connector.
Figure 2 (end)
3.2. Wire Size and Preparation
Jacketed or discreet wire may be used with this product. Jacketed cable will provide more protection from damage.
Look for information on jacketed cable sealing kits in Instruction Sheet 408--7582.
Contacts are available for the wire sizes specified. Prepare wire for crimping by stripping insulation according to
dimensions in Figure 3. DO NOT nick, scrape, or cut the stranded or solid wire conductor during stripping operation.
NOTE
When using twisted pair cable, one wire should be cut shorter than the other by the same distance as the strip length
of the longer wire (E).
i
E
A
C
B
D
Discrete Wire
WIRE SIZE RANGE (AWG)
30--14
30 14
III+
26--16
24--20
28--20
28 20
28--20
16--18
Coaxial Cable
Coaxial Cable
CONTACT TYPE
Crimp Type
Solder Type
Solder Type
(With Preformed Wire Barrel
Insulation Support)
Twisted Pair Cable
WIRE STRIP LENGTH
3.96 [.156] (A)
20 DM (Screw Machine)
With Insulation Support
20 DF Precision Formed
Without Insulation Support
20 DF (Solder Pot)
XIII
Subminiature COAXICON
3.56 [.140] (A)
2.54 [.100] (A)
2.77 [.109] (A)
3.58 [.141] (A)
7.14 [.281] (A)
Cable Jacket 8.74 [.344] (B)
Center Conductor 5.56 [.219] (C)
Short Wire 3.18 [.125] (D)
Long Wire 5.56 [.219] (E)
Twisted Pair 30--28
Figure 3
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Tyco Electronics Corporation
Rev
A
Circular Plastic Connectors (CPC)
3.3. Loading Contact into Housing
114- 10038
Normally an insertion tool is not required to insert contacts into housings. However, if the wire bundle is large or the
individual wires are fragile, the use of an insertion tool is recommended. Refer to Section 5, TOOLING.
3.4. Shield and Strain Relief
If wire at the rear of the housing is subjected to strain, use of a strain relief will prevent damage to the contacts, wires,
and housing.
A. Strain Relief Kits
Several types and sizes of strain relief kits are available. Shield and strain relief kits include a shield, strain
relief clamps, and two self--tapping screws. They can be attached to the plug and/or receptacle of
free--hanging or panel--mounted connectors. Flexible strain relief boots and grippers are used with
jacketed cable (or firmly taped discreet wires) to provide wire protection and prevent contact pullout when
severe cable--angle applications are encountered, or when connectors are frequently disconnected and
reconnected. See Figure 4. Heat shrink sealing boots can also provide a splash--proof strain relief for
jacketed cable. See Paragraph 3.4. B.
NOTE
If a strain relief is used on the connector, the wires may be dressed to an angle at the end of the strain relief. However,
without use of a strain relief, the wires should not be dressed closer than 63.5 mm [2.50 in.] from the back of the
housing. To prevent damage to contacts and/or housing, avoid exerting stress on wire.
i
Self-- Tapping
Screw
Strain Relief
Clamp
Jacketed Cable
Shield
Plug
Gripper
Flexible Boot
Figure 4
Rev
A
Tyco Electronics Corporation
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