Product
Specification
108-1990
08Jan08 Rev H
NETCONNECT* SL Series Jacks and Category 6 Plugs
1.
1.1.
SCOPE
Content
This specification covers performance, test and quality requirements for NETCONNECT* Category 3,
Category 5e and Category 6 SL Series unshielded 110 jacks, Category 5e and Category 6 SL Series
shielded 110 jacks and plugs. These assemblies are designed for installation into various outlet plates,
surface mount boxes, panels, and other similar type fittings. Jacks incorporate IDC terminals for
terminating both shielded or unshielded twisted pair communications cable. Jacks will accommodate 22
- 24 AWG solid and 24 - 26 AWG stranded conductors. The maximum conductor insulation diameter is
1.45 mm [.057 in]. For large OD conductors 1.27 to 1.45 mm an external strain relief must be used. The
plugs accommodate Category 6 cable and shielded or unshielded twisted pair cable with 23 - 24 AWG
solid, or 24 - 26 AWG stranded conductors. The maximum conductor insulation diameter is 1.00 mm
[.039 in] with a cable jacket diameter between 4.7 and 7.0 mm [.185 and .276 in].
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between the requirements of
this specification and the product drawing, the product drawing shall take precedence. In the event of
conflict between the requirements of this specification and the referenced documents, this specification
shall take precedence.
2.1.
Tyco Electronics Documents
108-1990-1: Product Specification (NETCONNECT* SL Series Category 3 Jacks)
108-1990-2: Product Specification (NETCONNECT* SL Series Category 5e Jacks)
108-1990-3: Product Specification (NETCONNECT* SL Series Category 6 Jacks)
109-197: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods)
114-6016: Application Specification (Modular Plug Connectors (Standard and Small Conductors))
114-6053: Application Specification (High Performance Modular Plug Connectors)
114-13035: Application Specification (8 Position Category 6 Modular Plug Connectors)
114-93006: Application Specification (8-Position Category 6 Shielded Modular Plug Connector)
408-8417: Instruction Sheet (SL Series 110 Connect Modular Jacks)
408-8602: Instruction Sheet (Shielded SL Series 110 Connect Modular Jacks)
501-553: Qualification Test Report (NETCONNECT* SL Series Jacks and Category 6 Plugs)
2.2.
©2008 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Industrial Standards
EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
IEC 60068: Basic Environmental Testing Procedures
IEC 60512: Electromechanical Components For Electronic Equipment; Basic Testing Procedures
and Measuring Methods Part 1: General
TIA/EIA-568-B.2: Commercial Building Telecommunications Cabling Standard Part 2: Balanced
Twisted-Pair Cabling Components
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
1 of 8
LOC B
108-1990
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable
customer drawing.
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable customer
drawing.
3.3.
Ratings
Voltage: 150 volts AC maximum
Temperature: -40 to 70 C
/
3.4.
3.5.
Examination of product.
Insulation resistance.
Voltage proof.
Rev H
)
Contact resistance.
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Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets requirements of product
drawing.
ELECTRICAL
R 20 milliohms maximum.
IEC 60512-2-1.
Subject mated plug and terminated
jack to 20 millivolts maximum open
circuit voltage at 100 milliamperes
maximum.
See Figure 3.
IEC 60512-3-1.
Test voltage of 100 volts DC with 1
minute hold. Test between adjacent
contacts of mated plug and
terminated jack.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
500 megohms minimum.
1 minute hold with no breakdown or IEC 60512-4-1.
flashover.
1000 volts AC at sea level.
Test between adjacent contacts of
mated plug and jack.
Figure 1 (continued)
2 of 8
108-1990
Test Description
Vibration, jack-plug interface and
IDC-wire interface.
Requirement
MECHANICAL
No discontinuities of 1 microsecond
maximum.
Shall remain mated and show no
evidence of physical damage.
See Note.
IEC 60512-6-4.
Subject mated plug and terminated
jack to frequency range of 10 to 55
Hz with displacement amplitude of
.014 inch. Sweep cycles per
direction shall be 5 in each direction
of 3 axis which are mutually
perpendicular planes.
IEC 60512-6-3.
Subject mated plug and terminated
jack to 30 G's half-sine shock wave
of 11 milliseconds duration. Three
shocks in each direction (2 total)
applied along 3 mutually
perpendicular planes (3 axis), 18
total shocks.
IEC 60512-9-1.
Mate and unmate plug and jack
interface with latch inoperative for
200 cycles with a 6 position plug at
a maximum rate of 500 (automatic)
or 300 (manual) cycles per hour.
IEC 60512-9-1.
Mate and unmate plug and jack
interface with latch inoperative for
750 cycles at a maximum rate of
500 (automatic) or 300 (manual)
cycles per hour.
IEC 60512-13-1.
Measure force required to mate
plug and jack with latch depressed
at a maximum rate of .5 inch per
minute.
IEC 60512-13-1.
Measure force required to unmate
plug and jack with latch depressed
at a maximum rate of .5 inch per
minute.
EIA 364-98.
Apply an axial load of 20 pounds to
plug housing at a rate of .5 inch per
minute with plug mated in jack and
latch engaged. Maintain load for 5
seconds.
Procedure
Mechanical shock, jack-plug
interface.
No discontinuities of 5
microseconds maximum.
See Note.
Durability, jack-plug interface using
a 6 position plug.
Permanent deflection of contacts in
positions 1 and 8 are acceptable if
the specimens meet the
requirements of additional tests.
See Note.
See Note.
Durability, jack-plug interface.
Plug insertion force, jack-plug
interface.
5 pounds maximum, unshielded.
8 pounds maximum, shielded.
Plug withdrawal force, jack-plug
interface.
5 pounds maximum, unshielded.
8 pounds maximum, shielded.
Plug retention in jack, jack-plug
interface.
Plug shall not dislodge from jack.
Figure 1 (continued)
Rev H
3 of 8
108-1990
Test Description
Termination tensile strength,
horizontal, IDC-wire interface.
Requirement
Wire Size
AWG
22 Solid
23 Solid
24 Solid
24 Stranded
26 Stranded
Wire Size
AWG
22 Solid
23 Solid
24 Solid
24 Stranded
26 Stranded
See Note.
Pounds
Minimum
14
12
9.5
7.5
4.6
Pounds
Minimum
1.5
1
1
1.5
1.9
Procedure
EIA 364-8.
Determine slot tensile strength. Pull
parallel to terminated wire.
See Figure 4.
Termination tensile strength,
vertical, IDC-wire interface.
EIA 364-8.
Determine slot tensile strength. Pull
perpendicular to terminated wire.
See Figure 5.
Durability repeated, IDC-wire
interface.
TIA/EIA 568-B.2.
Terminate and re-terminate IDC’s
on jack for 200 cycles with 22 AWG
solid wire using impact tool PN
569994-1 set on low impact setting.
IEC 60068-2-14.
Subject mated plug and terminated
jack to 100 cycles between -40 and
70 C. Duration exposure shall be 30
minutes with an average transition
rate of 3 C per minute.
IEC 60512-11-9.
Subject mated plug and terminated
jack to 25 cycles between –40 and
70 C.
IEC 60068-2-38.
Subject mated plug and terminated
jack to 21 cycles (cycle time 24
hours) between 25 and 65 C at
93% RH with a -10 C sub-cycle
shock.
IEC 60512-11-12.
Subject mated plug and terminated
jack to 55 C and 95% RH for 10
days.
IEC 60068-2-2, Test Method Ba.
Subject mated plug and terminated
jack to 70 C for 500 hours.
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ENVIRONMENTAL
Thermal shock, IDC-wire interface.
See Note.
Thermal shock, jack-plug interface.
See Note.
Humidity/temperature cycling, IDC-
wire interface.
See Note.
Humidity, steady state, jack-plug
interface.
See Note.
Stress relaxation, IDC-wire
interface.
See Note.
Figure 1 (continued)
Rev H
4 of 8
108-1990
Test Description
Mixed flowing gas, jack-plug
interface.
See Note.
Requirement
Procedure
IEC 60512-11-7, Method 2.
Subject mated plug and terminated
jack to exposure for 4 days.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
1,5
2,4
2
1,7
2,6
3
1,8
2,7
3,6
2,4
3
3
3
4
2
3
4
2
3
3(c)
4
5
3
3(d)
4
5
5
3
6
4
2
3
4
4
1,4
5
1,5
2,4
6
1,5
2,4
7
1,5
8
1,6
2,5
9
1,5
10
1,8
2,7
11
1,5
Test Sequence (b)
3.6.
Examination of product
Contact resistance
Insulation resistance
Voltage proof
Vibration, jack-plug and IDC-wire interface
Mechanical shock, jack-plug interface
Durability, jack-plug interface (6 position plug)
Durability, jack-plug interface
Plug insertion force, jack-plug interface
Plug withdrawal force, jack-plug interface
Plug retention in jack, jack-plug interface
Termination tensile strength, horizontal, IDC-wire interface
Termination tensile strength, vertical, IDC-wire interface
Durability, repeated, IDC-wire interface
Thermal shock, IDC-wire interface
Thermal shock, jack-plug interface
Humidity/temperature cycling, IDC-wire interface
Humidity, steady state, jack-plug interface
Stress relaxation, IDC-wire interface
Mixed flowing gas, jack-plug interface
NOTE
(a)
(b)
(c)
|
(d)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Perform 100 cycles (terminations) on jack IDC’s before thermal shock, 33 additional cycles
(terminations) on jack IDC’s after 50 temperature cycles of thermal shock, 33 cycles
(terminations) on jack IDC’s after 7 days of humidity-temperature cycling, and 34 cycles
(terminations) after 21 days of humidity/temperature cycling.
Precondition jack interface with 40 durability cycles.
Figure 2
Rev H
5 of 8
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