Cannon Trident Connector System
General recommendations for the selec-
tion of Trident contacts are listed below.
Platings: Tin is recommended for most
applications. It is cost effective and
matches well to most wires. Gold is pre-
ferred for special situations. Gold resists
oxidation, has high surface conductivity,
and has a low coefficient of friction.
These features make gold the preferred
plating for low level signals (a rule of
thumb is <100 mA), corrosive environ-
ments (for unsealed connectors), and for
increased mating cycles. The electrical
performance of the contact is determined
at the surface of the contact. For this rea-
son, flash gold platings are suitable for
applications with 50 or fewer mating
cycles. Thicker gold platings are recom-
mended for more than 50 mating cycles.
Stamped versus Machined:
The two
part stamped contacts are manufactured
to precise tolerances and are field proven.
They can be supplied on reels which
lowers assembly costs for volume
Contacts
production. Machined contacts offer
improved precision and durability. They
are recommended for applications with
more than 200 mating cycles.
Crimp versus Solder:
Crimp contacts
offer improved electrical performance,
strain relief and quality control compared
to solder cup contacts. Solder cups
contacts are recommended for low
volume and prototype applications
where the added cost of crimp tools is
not justified.
High Conductivity:
These contacts
use a different base material then the
standard contacts. They are recommend-
ed for high current applications. These
contacts will also reduce the derating of
connectors with several high current lines.
Contact Performance Data
Characteristics
Body Material
Retention
Spring Material
Contact Retention
(minimum)
Current Rating
Contact Resistance
(initial)
Mechanical
Endurance
(minimum)
Contacts
Formed (Stamped)
Standard High Conductivity
Brass
Copper Alloy
Brass
Brass
67 N
13 A
5 mΩ
200
Insertions
67 N
16 A
5 mΩ
200
Insertions
Machined
Brass
Beryllium
Copper
67 N
13 A
5 mΩ
500
Insertions
Solder Cup
Brass
Beryllium
Copper
67 N
13 A
5 mΩ
500
Insertions
Flow Solder
(PCB)
Brass
Beryllium
Copper
67 N
13 A
5 mΩ
500
Insertions
30 A
Power
Copper Alloy
Stainless Steel
100 N
30 A
2.5 mΩ
200
Insertions
Coaxial
Brass
Beryllium
Copper
67 N
N/A
2.5 m
200
Insertions
For Tooling and Assembly instructions, see pages 51-58.
Temperature/Current Rating
30ºC Temperature Rise
•
Derived in accordance with IEC 512-3,
Test 5b.
CURRENT A
13
12
11
10
9
8
7
6
5
4
3
2
1
0
20
30
40
50
60
70
80
90
100 105 110
120 125
SNAP TOGETHER
SLIMLINE CONNECTORS
SNAP TOGETHER
CONNECTORS
RINGLOCK
CONNECTORS
UPPER MATERIAL LIMIT
•
Figures are for maximum wire sizes.
Smaller wires will reduce rating.
•
All contacts equally loaded.
•
PCB mounted connectors will be limited
by PCB performance.
•
Bunched cables will further reduce values.
•
Cable insulation type will affect
temperature and loading.
•
Figures are for maximum connector
sizes in each range. Smaller connectors
will increase rating.
MUTLIWAY
RECTANGULAR
CONNECTORS
TEMPERATURE °C
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
46
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UPPER LIMIT - MULTIWAY
Cannon Trident Connector System
Contact Selection Guide
Formed (Stamped) Crimp Contacts
Machined Crimp Contacts
Solder Cup Contacts
Contacts
•
Tin and gold plating available.
•
Up to 200 mating cycles.
•
Up to 13 A - Standard Contacts.
16 A - High Conductivity Contacts.
•
Supports 14 AWG to 26 AWG wires.
•
Brass and high conductivity material
available.
•
Full support tooling available.
For Part Numbers and Details,
see page 46.
•
•
•
•
•
•
Tin and gold plating available.
Up to 500 mating cycles.
Up to 13 A.
Supports 16 AWG to 26 AWG wires.
Full support tooling available.
Earthing (First Mate/Last Break) versions
available.
For Part Numbers and Details,
see page 47.
•
Tin plating.
•
Supports 14 AWG to 26 AWG wires.
•
Ideal for prototypes and low volume
production.
•
Up to 13 A.
For Part Numbers and Details,
see page 48.
Flow Solder (PCB) Contacts
30 A Power Contacts
Coaxial Contacts
For Part Numbers and Details,
see page 48.
For Part Numbers and Details,
see page 48.
For Part Numbers and Details,
see pages 49-50.
Connector/Contact Compatibility
Contacts
Formed
Connector Series
(Stamped) Crimp
Snap Together & Slimline
•
•
Multiway
Ringlock
•
•
Neptune
TNM
•
Machined Crimp
•
•
•
•
•
Solder Cup
•
•
•
•
•
Flow Solder
(PCB)
•*
•
•
•
—
30 A Power
—
—
—
•
—
Coaxial
•
•
•
•
•
• = Compatible
* = Printed circuit contacts are pre-installed in Snap Together & Slimline connectors.
For wire wrap contacts, contact Cannon.
For discriminating (keying) pins, see page 50.
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Dimensions shown in mm (inch)
Specifications and dimensions subject to change
47
Contacts
•
Tin and gold plating available.
•
Signal and Power versions available
(13 A or 30 A).
•
For use with the Multiway, Ringlock,
and Neptune ranges.
•
Tin plating.
•
For use with the Neptune Circular
Connectors.
•
Full support tooling available.
•
High conductivity material.
•
Fits into standard Trident contact
cavities.
•
Up to 200 mating cycles.
•
Full support tooling available.
•
Supports a wide range of twisted pair
and coaxial cables.
Cannon Trident Connector System
Formed (Stamped) Crimp
Contacts — Standard
Brass Material
•
13 A current rating.
•
Three plating styles available.
•
Separate retention spring.
•
Up to 200 mating cycles.
•
Wide range of wire sizes.
•
Full support tooling available,
see page 53.
•
Two part design.
Part Number
Pack (100)
1 µm (40 µ in.)
Gold Flash Gold Plating
192990-0080 192900-0448
192990-0090 192900-0452
192922-1460 192900-0447
192922-1470 192900-0451
192990-0100 192900-0446
192990-0110 192900-0450
192990-1220 192900-0445
192990-1230 192900-0449
Part Number
Reeled (3000)
Tin Plating
192990-2510
192990-2550
192990-2500
192990-2540
192990-2490
192990-2530
192990-2480
192990-2520
Gold Flash
192990-2650
192990-2690
192990-2640
192990-2680
192990-2630
192990-2670
192990-2620
192990-2660
1 µm (40 µ in.) Wire Range
Gold Plating
mm2
192900-0406 0,08 - 0,25
192900-0410 0,08 - 0,25
192900-0405 0,30 - 0,50
192900-0409 0,30 - 0,50
192900-0404 0,75 - 1,50
192900-0408 0,75 - 1,50
192900-0403 1,50 - 2,50
192900-0407 1,50 - 2,50
Wire
Size
26-24 AWG
26-24 AWG
22-20 AWG
22-20 AWG
18-16 AWG
18-16 AWG
16-14 AWG
16-14 AWG
Insulation
Diameter
0,89 (.035) - 1,58 (.062)
0,89 (.035) - 1,58 (.062)
1,17 (.046) - 2,08 (.081)
1,17 (.046) - 2,08 (.081)
2,00 (.078) - 3,00 (.118)
2,00 (.078) - 3,00 (.118)
Without insulation support
Without insulation support
Contacts
Socket
Size 14 to 16 AWG,
No Insulation Grip
Pin
Size 16 to 26 AWG,
Insulation Grip
Contact
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Tin Plating
192990-0020
192990-0030
192990-0040
192990-0050
192990-0060
192990-0070
192990-1240
192990-1250
Strip Length
3,95 (.155)±0,25(.009)
3,95 (.155)±0,25(.009)
3,95 (.155)±0,25(.009)
3,95 (.155)±0,25(.009)
3,95 (.155)±0,25(.009)
3,95 (.155)±0,25(.009)
5,60 (.220)±0,25(.009)
5,60 (.220)±0,25(.009)
Formed (Stamped) Crimp
Contacts — High
Conductivity Material
•
16 A current rating.
•
Recommended for elevated
temperatures.
•
High conductivity copper alloy with
tin plating.
•
For use with standard crimp tooling,
see page 53.
•
Two part design.
Size 14 to 16 AWG,
No Insulation Grip
Contacts
Socket
Pin
Size 16 to 26 AWG,
Insulation Grip
Part Number
Reeled (3000)
Pack (100)
Contact
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Tin Plating
192900-0122
192900-0123
192900-0126
192900-0127
192900-0002
192900-0003
192900-0005
192900-0007
Tin Plating
192900-0120
192900-0121
192900-0124
192900-0125
192900-0000
192900-0001
192900-0004
192900-0006
Wire Range
mm2
0,08 - 0,25
0,08 - 0,25
0,25 - 0,50
0,25 - 0,50
0,75 - 1,50
0,75 - 1,50
1,50 - 2,50
1,50 - 2,50
Wire
Size
26-24 AWG
26-24 AWG
22-20 AWG
22-20 AWG
18-16 AWG
18-16 AWG
16-14 AWG
16-14 AWG
Insulation
Diameter
0,89 (.035) - 1,58 (.062)
0,89 (.035) - 1,58 (.062)
1,17 (.046) - 2,08 (.081)
1,17 (.046) - 2,08 (.081)
2,00 (.078) - 3,00 (.118)
2,00 (.078) - 3,00 (.118)
Without insulation support
Without insulation support
Strip
Length
(.155)±0,25
(.155)±0,25
(.155)±0,25
(.155)±0,25
(.155)±0,25
(.155)±0,25
(.220)±0,25
(.220)±0,25
3,95
3,95
3,95
3,95
3,95
3,95
5,60
5,60
(.009)
(.009)
(.009)
(.009)
(.009)
(.009)
(.009)
(.009)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
48
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Cannon Trident Connector System
Machined Crimp Contacts
•
13 A current rating.
•
Separate contact and retention spring.
•
Up to 500 mating cycles.
•
Variety of plating options.
•
Full support tooling available,
see page 53.
Size 16 AWG,
No Insulation Grip
Pin
Contacts
Socket
Size 20 to 26 AWG,
Insulation Grip
Contact
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
†
Pack (100)
Gold Plating†
192991-0101
192991-0054
192991-0093
192991-0055
192991-0097
192991-0056
192991-0089
192991-0058
192991-0085
192991-0059
Part Number
Pack (100)
Gold Plating*
192991-0100
192991-0042
192991-0092
192991-0043
192991-0096
192991-0044
192991-0088
192991-0046
192991-0084
192991-0047
Pack (100)
Tin Plating Wire Range mm2
192991-0102
0,08 - 0,23
192991-0048
0,08 - 0,23
192991-0094
0,20 - 0,24
192991-0049
0,20 - 0,24
192991-0098
0,25 - 0,50
192991-0050
0,25 - 0,50
192991-0090
0,44 - 0,64
192991-0052
0,44 - 0,64
0,60 - 1,51
192991-0086
192991-0053
0,60 - 1,51
Wire
Size
26 AWG
26 AWG
24 AWG
24 AWG
22 AWG
22 AWG
20 AWG
20 AWG
16 AWG
16 AWG
Insulation
Diameter
0,90 (.035) - 1,40 (.055)
0,90 (.035) - 1,40 (.055)
1,05 (.041) - 1,60 (.062)
1,05 (.041) - 1,60 (.062)
1,60 (.062) - 2,15 (.084)
1,60 (.062) - 2,15 (.084)
1,60 (.062) - 2,10 (.082)
1,60 (.062) - 2,10 (.082)
Without insulation support
Without insulation support
Strip Length
Color Band
5,08 (.200)±0,25 (.009)
Black
5,08 (.200)±0,25 (.009)
Black
5,08 (.200)±0,25 (.009)
Blue
5,08 (.200)±0,25 (.009)
Blue
5,08 (.200)±0,25 (.009)
Red
5,08 (.200)±0,25 (.009)
Red
5,08 (.200)±0,25 (.009) Green
5,08 (.200)±0,25 (.009) Green
Black
7,11 (.279)±0,25 (.009)
7,11 (.279)±0,25 (.009)
Black
* Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.).
Gold plating Pin & Socket: 0,30 µ m (120 µ in.).
Machined Earth (First
Mate/Last Break) Contacts
•
Separate contact and retention spring.
•
Up to 500 mating cycles.
•
Variety of plating options.
•
Full support tooling available,
see page 53.
Size 20 to 26 AWG,
Insulation Grip
Part Number
Contact
Pin
Socket
Pin
Socket
Pack (100)
Gold Plating*
192991-0164
192991-0207
192991-0160
192991-0208
Wire
Range mm2
0,44 - 0,64
0,44 - 0,64
0,60 - 1,51
0,60 - 1,51
Wire Size
20 AWG
20 AWG
16 AWG
16 AWG
Insulation
Diameter
1,60 (.062) - 2,10 (.082)
1,60 (.062) - 2,10 (.082)
Without insulation support
Without insulation support
Color Band
Strip Length
5,08 (.200)±0,25 (.009)
Green
5,08 (.200)±0,25 (.009)
Green
7,11 (.279)±0,25 (.009)
Black
7,11 (.279)±0,25 (.009)
Black
Size 16 AWG,
No Insulation Grip
Pin
Socket
Contacts
•
13 A current rating.
* Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.).
www.ittcannon.com
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
49
Cannon Trident Connector System
Solder Cup Contacts
•
13 A current rating.
•
Ideal for prototypes and small
volume applications.
•
Fits into all Trident connectors.
•
Simple solder, then insert design.
Socket Pin.
Contacts
Description
Socket
Pin
Part Number
Tin Plating
Gold Plating*
192900-0634
192900-0635
192900-0632
192900-0633
18,26 (.719)
Socket Pin
26,19 (1.031)
*Gold plating 0,4 µ m (16 µ in.)
Flow Solder (PCB) Contacts
•
13 A current rating.
•
Available in different lengths
depending on connector.
•
Socket versions available.
•
High Volume packaging available.
•
30 A power version available.
Connector Series
Ringlock Multiway
Neptune
Neptune Power**
Part Number
Pack of 100
Tin Plating
Gold Flash Plating
192991-0122
192991-0119
192900-0465
192900-0356
192991-0617
192991-0618
A ±1,07 (.003)
34,70 (1.366)
40,75 (1.604)
40,60 (1.598)
ØB
0,76 (.030)
0,71 (.028)
1,50 (.059)
** Note appearance differs slightly from the picture.
Contacts
Socket
Pin
Power Contacts
•
30 A current rating.
•
For use with Neptune connectors.
Part Number
Reeled (3000)
Loose (100)
Tin Plated
Tin Plated
031-8717-020
121668-0000
121668-0100
031-8717-120
031-8717-021
121668-0001
031-8717-121
121668-0101
031-8717-022
121668-0002
031-8717-122
121668-0102
Wire Range
mm2
0,50 - 1,00
0,50 - 1,00
1,50 - 2,50
1,50 - 2,50
2,50 - 4,00
2,50 - 4,00
Wire
Size
20-18 AWG
20-18 AWG
16-14 AWG
16-14 AWG
14-12 AWG
14-12 AWG
Insulation
Diameter
(.055) - 2,00 (.078)
(.055) - 2,00 (.078)
(.078) - 2,90 (.114)
(.078) - 2,90 (.114)
(.114) - 3,60 (.141)
(.114) - 3,60 (.141)
Strip
Length
(.196)±0,25
(.196)±0,25
(.196)±0,25
(.196)±0,25
(.196)±0,25
(.196)±0,25
Contact
Pin
Socket
Pin
Socket
Pin
Socket
1,40
1,40
2,00
2,00
2,90
2,90
5,00
5,00
5,00
5,00
5,00
5,00
(.009)
(.009)
(.009)
(.009)
(.009)
(.009)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
50
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