Radiation Resistant/150°C
Pre-Insulated Terminals and Splices
The line of Tyco Electronics radiation resistant/150°C pre-insulated terminals and splices includes
terminals and splices of the well-known PIDG and PLASTI-GRIP terminal designs. Radiation resistant
terminals are made of fine grade, high conductivity copper with either bright tin-lead or matte
tin-plating and feature polyvinylidene fluoride (PVF
2
) insulation for high resistance to radiation and
solvents. PIDG terminals meet the performance requirements of SAE-AS7928. They are also tested by
Tyco Electronics and an independent test facility and have fulfilled all requirements including radiation
testing to 200 megarads and operating temperature range from -40°C to +150°C.
One outstanding quality of the standard Tyco Electronics terminals, such as tapered entry ramps, help
eliminate bent wire strands and insulation support for stronger, more reliable connections. Serrated or
dimpled wire barrels provide maximum contact and tensile strength after crimping, and color coded
insulation with wire size stamped on the terminal tongue identifies the product and assists in proper
terminal-wire match.
The radiation resistant/150°C terminals are designed and engineered to successfully withstand
extreme vibration, shock and structural stresses, and other conditions which can adversely affect the
critical circuit requirements in complex equipment. The matching Tyco Electronics tooling precisely crimps
all terminations. This uniformity increases reliability and also serves as a built-in quality control factor.
Radiation Resistant/150°C
Pre-Insulated Terminals and Splices
Ring Tongue Terminals
Material and Finish:
•
Terminal body :
copper per ASTM-B152
with bright tin/lead (93/7)
{3% MIN lead content}
plating per ASTM-B545
•
Insulation support
sleeve : copper per
ASTM-B152 with bright
tin/lead (93/7) {3% MIN
lead content} plating
per ASTM-B545
•
Insulation sleeve :
PVF
2
, natural with
colored stripe
24-20
320-1,290
[.16-.65]
.025
.64
.100
2.54
White
Catalog 82038
Issue Date : 7.2009
PIDG Terminals - Whisker Mitigating
(Contains 3% Minimum Lead Content in Plating)
Wire Range
AWG
CMA
[mm
2
]
Tongue
Thickness
Maximun
Wire Ins.
Diameter
Maximum
Stripe
Color
Code
Stud
Size
2
M2
4
26-24
202-509
[.10-.26]
.029
.74
.082
2.09
Yellow
6
M3.5
8
M4
10
6
M3.5
4
6
M3.5
6
M3.5
8
M4
22-16
509-3,250
[.26-1.65]
.033
.84
.125
3.18
Red
10
1/4
M6
Dimensions
W
.203
5.16
.203
5.16
.250
6.35
.281
7.13
.312
7.92
.281
7.13
.218
5.54
.218
5.54
.250
6.35
.312
7.91
.312
7.92
.469
11.91
.469
11.91
.531
13.49
.713
18.11
.250
6.35
.250
6.35
.312
7.92
.312
7.92
.312
7.92
.469
11.91
.469
11.91
.531
13.49
.713
18.11
C
1
MIN.
.211
5.35
.211
5.35
.243
6.17
.250
6.35
.281
7.13
.250
6.35
.156
3.96
.156
3.96
.250
6.35
.281
7.13
.281
7.13
.437
11.09
.437
11.09
.546
13.86
.530
13.46
.171
4.34
.171
4.34
.281
7.13
.281
7.13
.281
7.13
.437
11.09
.437
11.09
.546
13.86
.530
13.46
E
MAX.
.632
16.06
.632
16.06
.664
16.87
.671
17.05
.702
17.84
.631
16.03
.560
14.23
.560
14.23
.654
16.62
.685
17.4
.685
17.4
.841
21.37
.841
21.37
.950
24.13
.934
24.13
.575
14.61
.575
14.61
.685
17.4
.685
17.4
.685
17.4
.841
21.37
.841
21.37
.950
24.13
.934
23.73
L
MAX.
.736
18.70
.736
18.70
.792
20.12
.814
20.68
.861
21.87
.774
19.66
.672
17.02
.672
17.07
.782
19.87
.844
21.44
.844
21.44
1.078
27.39
1.078
27.39
1.218
30.94
1.293
32.85
.703
17.86
.703
17.86
.844
21.44
.844
21.44
.844
21.44
1.078
27.39
1.078
27.39
1.218
30.94
1.293
32.85
Part Numbers
Tin Plate
Loose
53400-1
53401-1
53402-1
53403-1
53404-1
53809-2
53405-1
53406-1
53407-1
53408-1
53409-1
53410-1
53411-1
53412-1
53413-1
53414-1
53415-1
53416-1
53417-1
53418-1
53419-1
53420-1
53421-1
53422-1
Tape
_
_
_
_
_
_
_
_
53407-2
53408-2
_
53410-2
_
_
_
_
_
53416-2
53417-2
53418-2
_
_
_
_
Related Product Data
•
Application tooling
pages 8-11
•
Technical documents
page 8
5/16
M8
3/8
1/2
M12
4
6
M3.5
6
M3.5
8
M4
16-14
2,050-5,180
[1.04-2.62]
.033
.84
.150
3.81
Blue
10
1/4
M6
5/16
M8
3/8
1/2
M12
1-Dimension
applies from edge of metal wire barrel to center of stud hole.
2
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric
equivalents. Dimensions are shown for reference purposes only. Specifications subject to change.
Technical Support
Canada: 1-905-475-6222
USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C
Pre-Insulated Terminals and Splices
Ring Tongue Terminals
Catalog 82038
Issue Date : 7.2009
(continued)
PIDG Terminals - Whisker Mitigating
(Contains 3% Minimum Lead Content in Plating)
Wire Range
AWG
CMA
[mm
2
]
Tongue
Thickness
Maximun
Wire Ins.
Diameter
Maximum
Stripe
Color
Code
Stud
Size
4
6
M3.5
2,050-5,180
[1.04-2.62]
.050
1.3
.230
5.84
Black
8
M4
10
1/4
M6
6
M3.5
6
M3.5
8
M4
10
12-10
5,180-
13,100
[2.62-6.64]
.042
1.07
.230
5.84
Yellow
1/4
M6
5/16
M8
3/8
1/2
M12
Dimensions
W
.281
7.14
.343
8.71
.343
8.71
.343
8.71
.531
13.49
.219
5.56
.375
9.53
.375
9.53
.375
9.53
.531
13.48
.531
13.48
.593
15.06
.715
18.16
C
1
MIN.
.219
5.56
.281
7.13
.281
7.13
.281
7.13
.437
11.09
.250
6.35
.302
7.67
.302
7.67
.302
7.67
.468
11.88
.468
11.88
.531
13.48
.474
12.04
E
MAX.
.810
20.57
.872
22.15
.872
22.15
.872
22.15
1.028
26.12
.810
20.57
.893
22.69
.893
22.69
.893
22.69
1.054
26.78
1.054
26.78
1.115
28.33
1.054
26.77
L
MAX.
.955
24.26
1.046
26.57
1.046
26.57
1.046
26.57
1.296
32.92
.938
23.83
1.083
27.51
1.083
27.51
1.083
27.51
1.322
33.58
1.322
33.58
1.414
35.92
1.414
35.92
Part Numbers
Tin Plate
Loose
53963-1
53964-1
53982-1
53983-1
53984-1
54593-1
53423-1
53424-1
53425-1
53426-1
53427-1
53428-1
53429-1
Tape
_
_
_
_
_
_
_
_
_
_
_
_
_
16-14
Heavy
Duty
1-Dimension
applies from edge of metal wire barrel to center of stud hole.
Butt Splices
Material and Finish:
•
Splice body :
copper per ASTM-B152
with bright tin/lead (93/7)
{3% MIN lead content}
plating per ASTM-B545
•
Insulation support
sleeve : copper per
ASTM-B152 with bright
tin/lead (93/7) {3% MIN
lead content} plating
per ASTM-B545
•
Insulation sleeve :
PVF
2
, natural with
colored stripe
PIDG Splices - Whisker Mitigating
(Contains 3% Minimum Lead Content in Plating)
Wire Range
AWG
26-22
24-20
22-16
16-14
12-10
CMA
[mm
2
]
202-810
[.10-.41]
320-1,290
[.16-.65]
509-3,250
[.26-1.65]
2,050-5,180
[1.04-2.62]
5,180-13,000
[2.62-6.64]
Barrel I.D.
Minimum
.029
.73
.043
1.09
.061
1.54
.085
2.15
.129
3.27
Stripe
Color
Code
Yellow
White
Red
Blue
Yellow
Wire Ins.
Diameter
Maximum
.082
2.09
.100
2.54
.125
3.18
.150
3.81
.220
5.59
Dimension
Length
Maximum
.890
22.61
1.035
26.29
1.265
32.14
1.265
32.14
.220
42.07
Part Numbers
Tin Plate
Loose
53546-1
53547-1
53548-1
53549-1
53550-1
Tape
-
-
53548-2
-
-
Related Product Data
•
Application tooling
pages 8-11
•
Technical documents
page 8
3
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric
equivalents. Dimensions are shown for reference purposes only. Specifications subject to change.
Technical Support
Canada: 1-905-475-6222
USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C
Pre-Insulated Terminals and Splices
Ring Tongue Terminals
Material and Finish:
•
Terminal body :
copper per ASTM-B152
with bright tin/lead (93/7)
{3% MIN lead content}
plating per ASTM-B545
•
Insulation sleeve :
PVF
2
, natural with
colored stripe
8
Catalog 82038
Issue Date : 7.2009
PLASTI-GRIP Terminals - Whisker Mitigating
(Contains 3% Minimum Lead Content in Plating)
Wire Range
AWG
CMA
[mm
2
]
Tongue
Thickness
Maximun
Wire Ins.
Diameter
Maximum
Stripe
Color
Code
Stud
Size
10
1/4
M6
13,100-20,800
[6.64-10.5]
.043
1.1
.380
9.66
Red
5/16
M8
3/8
1/2
M12
10
6
20,800-33,100
[10.5-16.8]
.048
1.22
.436
11.08
Blue
1/4
M6
3/8
10
Max.
Washer
Rad.
.437
11.1
.437
11.1
.500
12.7
.500
12.7
.500
12.70
.421
10.7
.421
10.7
.515
13.09
.531
13.49
.531
13.49
.531
13.49
.531
13.49
.578
14.69
.578
14.69
.578
14.69
Dimensions
W
.431
10.95
.478
12.14
.587
14.91
.587
14.91
.875
22.23
.468
11.89
.500
12.7
.625
15.88
.546
13.87
.546
13.87
.546
13.87
.679
17.25
.675
17.15
.711
18.06
.855
21.72
E
MAX.
1.344
34.13
1.344
34.14
1.402
35.62
1.406
35.72
1.406
35.72
1.482
37.65
1.622
41.2
1.591
40.42
1.672
42.47
1.672
42.47
1.672
42.47
1.672
42.47
1.731
43.97
1.731
43.97
1.731
43.97
L
MAX.
1.562
39.68
1.586
40.29
1.702
43.24
1.702
43.24
1.846
46.89
1.719
43.67
1.898
46.42
1.905
48.42
1.948
49.48
1.948
49.48
2.014
51.16
2.014
51.16
2.071
52.60
2.089
53.07
2.161
54.9
Part Numbers
Loose
53978-1
53943-1
54947-1
53944-1
53945-1
53975-1
53946-1
53947-1
53949-1
53980-1
53950-1
53951-1
53977-1
53953-1
53954-1
Related Product Data
•
Application tooling
pages 8-11
•
Technical documents
page 8
4
33,100-52,600
[16.8-26.7]
.051
1.3
.515
13.09
Yellow
1/4
M6
3/8
1/2
M12
1/4
M6
2
52,600-83,700
[26.7-42.4]
.060
1.53
.560
14.23
Red
3/8
1/2
M12
4
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric
equivalents. Dimensions are shown for reference purposes only. Specifications subject to change.
Technical Support
Canada: 1-905-475-6222
USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
Radiation Resistant/150°C
Pre-Insulated Terminals and Splices
Wire Pins
Material and Finish:
•
Terminal body :
copper per ASTM-B152
with bright tin {99.5%
MIN tin content} plating
per ASTM-B545
•
Insulation support
sleeve : copper per
ASTM-B152 with bright tin
{99.5% MIN tin content}
plating per ASTM-B545
•
Insulation sleeve :
PVF
2
, natural with colored
stripe
Catalog 82038
Issue Date : 7.2009
PIDG PVF
2
Wire Pins - RoHS Compliant
Bright Tin Plated
Wire Range
AWG
22-16
16-14
12-10
CMA
[mm
2
]
493-3,158
[.25-1.6]
1,973-5,131
[1.0-2.60]
5,131-13,025
[2.6-6.6]
Tongue
Thickness
Maximun
.033
.84
.033
.84
.042
1.07
Wire Ins.
Diameter
Maximum
.013
3.30
.154
3.90
.236
6.00
Stripe Color
Code
Dimensions
W
.071
1.80
.071
1.80
.102
1.80
X
MIN.
.390
9.90
.390
9.90
.390
9.90
L
MAX.
.903
22.93
.903
22.93
1.128
28.65
Part Numbers
Tin Plate
Loose
Tape
737049-1
737051-1
737053-1
_
_
_
Red
Blue
Yellow
Wire Pins
Material and Finish:
Matte Tin Plated
Wire Range
Tongue
Thickness
Maximun
.033
.84
.033
.84
.041
1.04
Wire Ins.
Diameter
Maximum
.014
3.56
.170
4.32
.250
6.35
Dimensions
W
.070
1.78
.070
1.78
.102
2.59
X
MIN.
.390
9.91
.390
9.91
.390
9.91
L
MAX.
.918
23.32
.933
23.70
1.148
29.16
Part Numbers
Tin Plate
Loose
Tape
1958191-1
1958192-1
1958193-1
_
_
_
•
Terminal body :
copper per ASTM-B152
with matte tin {99.5%
MIN tin content} plating
per ASTM-B545
•
Insulation support
sleeve : copper per
ASTM-B152 with matte tin
{99.5% MIN tin content}
plating per ASTM-B545
•
Insulation sleeve :
PVF
2
, natural with
colored stripe
W
AWG
22-16
16-14
12-10
CMA
[mm
2
]
509-3,250
[.26-1.65]
3,260-5,180
[1.04-2.62]
5,180-13,100
[2.62-6.64]
Stripe Color
Code
Red
Blue
Yellow
X
L
5
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric
equivalents. Dimensions are shown for reference purposes only. Specifications subject to change.
Technical Support
Canada: 1-905-475-6222
USA: 1-800-522-6752 Mexico: 01-800-733-8926
www.tycoelectronics.com
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