Product
Specification
108-20020
Rev.D3
FASTIN-FASTON
(*)
Connector
2.8 – 4.8 – 6.3 – 7.9 and 9.5 mm srs.
1. SCOPE
This specification covers the performance requirements and test methods of 2.8 - 4.8 - 6.3 – 7.9 and 9.5
mm srs. FASTIN-FASTON* Connectors.
Sizes are designed to correspond to the mating tab width of 2.8 - 4.8 - 6.3 – 7.9 and 9.5 mm. acc. to the
IEC 760.
These terminals are suitable for Automotive, Consumer Goods, Computer, Telecommunications and
Industrial Controllers Applications.
2. REQUIREMENTS
2.1 Design and construction
(involved P/ns are listed on page 7 of 7)
Connectors shall be of the design, construction and physical dimensions specified on the applicable
product drawings, called Customer drawing (C-.... TE Amp Part Number)
2.2 Materials
Contact :
Brass and/or Phosphor Bronze (Tin or silver plated) and/or Steel nickel plated (♠).
Housing : According to Product drawings
(♠), Steel Nickel plated version has not been fully tested to insure this specification requirements.
2.3 Current Carrying Capacity
2.8 mm.
(.110” Sr.)……….…….
4.8 mm.
(.187” Sr.)……….…….
6.3/7.9 mm. (.250” and .312” Sr.)…
:
:
:
11A max with 1.0 or 1.5 mm² wire size
20A max with 2.5 mm² wire size
28A max with 4 or 6 mm² wire size
For steel nickel plated version use:
7A with 0.75-0.80 mm² wire, 8A with 1.0 mm² wire,
10A. with 1.5 mm² wire, 14A with 2.5 mm² wire.
50A max with 10 mm² wire size
9.5 mm.
(.375” Sr.)……….…….
:
2.4 Temperature rating
Temperature rating shall be within the range specified as following:
-30°C/+105°C for Brass versions
-40°C/+125°C for Phos. Bronze versions
-30°C/+240°C for Steel Nickel plated versions.
This range includes ambient temperature and temperature rising as a result of loaded current affection.
2.5 Application of the FASTIN-FASTON terminal
Crimp heights must be in accordance with the dimensions specified on plate of the relevant mini-
applicator, supplied by TE Amp Italia for the terminal in subject.
2.6 Maximum operating voltage
250V AC/DC.
D3
D2
D1
D
C1
C
B4
rev letter
DR.
R. FABRIS
UPDATED
ADDED NEW PART 293041
ADDED NEW PART 160173, ET00-0049-03
CHANGED PARAMETERS, ET00-0034-03
NEW P/N.s ADDED FOR ET00-0082-02
REVISED FOR ET00-0225-01
REVISED ADDING .110” sr P/Ns & REDRAWN, ET00-0088-01
rev. record
DATE
This information is confidential and is disclosed to
you on condition that no further disclosure is made
by you to other than AMP personnel without written
authorization from AMP Italia.
H.Y.
H.Y.
H.Y.
H.Y.
H.Y.
H.Y.
R.F.
DR
APVD
C. TARTARI
G.T.
G.T.
C.T.
C.T.
C.T.
C.T.
C.T.
CHK
02 APR 2009
02 AUG 2005
24 APR 2003
06 MAR 2003
23 APR 2002
14 FEB 2002
09 APR 2001
Date
DATE
This specification is a controlled document.
Page 1 of 7
LOC I
(*) Trademark of TE AMP Incorporated
FTEC174 rev. 1 - July 99
108-20020
3. TEST REQUIREMENTS AND PROCEDURE SUMMARY
TEST DESCRIPTION
PROCEDURE
REQUIREMENT
P R O D U C T
3.1
Visual examination
E X A M I N A T I O N
Product shall be in accordance
Visual, dimensional and functional
with
the
requirements
of
check.
production drawing.
M E C H A N I C A L R E Q U I R E M E N T S
Female connector mated with
proper tab connector (locking
device not operating).
Perform test at a rate of 25-50
mm/minute
1° Cycle
44N Max
25N Max
35N Max
40N Max
per pole for 2.8, 4.8 mm
srs.
per pole for 6.3 mm srs.
per pole for 7.9, 9.5 mm
srs.
3.2
Connector mating
force
3.3
Connector unmating
force
3.4
Engaging force
per pole for 6.3 mm srs.
when
receptacle
with
dimple and tab with hole
have been used.
1° Cycle
10° cycle
Not greater than
4N Min.per pole
connector mating
for Brass and
force value.
Phos. Bronze
This is not
versions, 13N
applicable to
Min. per pole for
receptacle contact
Steel nickel
with dimple and tab plated versions.
with hole.
40N Max
Per pole for 2.8. 4.8 mm
srs.
22N Max
32N Max
38N Max
For 6.3 mm srs.
For 7.9, 9.5 mm srs.
For 6.3 mm srs. when
receptacle with dimple and
tab with hole have been
used.
Single receptacle contact mated
with tab contact
3.5
Separating force
3.6
Durability
1° Cycle
10° cycle
Not greater than 4N Min.for
engaging
force Brass and
value.
Phos. Bronze
This is not applicable versions, 13N
to receptacle contact Min. for Steel
with dimple and tab nickel plated
with hole.
versions.
10 mating/unmating operations
Rev. D3
FTEC174 rev. 1 July 99
Page
2
of 7
LOC I
108-20020
TEST DESCRIPTION
3.7
Contact retention
force
Crimp tensile
strength
PROCEDURE
Apply an axial load to contact at
a rate of 25 mm / minute
Subject crimped terminal to
direct pull at a rate of 25-50
mm/min
(The wire insulation must be cut
to avoid the plastic material
contribution to the wire crimp
tensile)
40N Min
60N Min
REQUIREMENT
for 2.8, 4.8 mm srs.
for 6.3, 7.9, 9.5 mm srs.
3.8
3.9
3.10
3.11
3.12
Wire Size
N Min
(mm²)
0.25
40
(see note 3)
0.35
60
0.5
70
0.75-0.8
90
1.0
115
1.5
155
2.5
235
4.0
320
6.0
400
10.0
600
E L E C T R I C A L R E Q U I R E M E N T S
Millivolt drop,
As per Fig.1 and 2, page 6/7
specified current
3 mV / A Max, (6mV/A Max. for steel
Wire Size
Test current
version).
(mm²)
(A)
(see note 3)
(Before and after ten in/out operations).
0.25
2
0.35
3
0.5
5
0.75-0.8
8
1.0
10
1.5
14
2.5
20
4.0
28
6.0
36
10.0
50
Insulation resistance
Test between adjacent contacts 10 MΩ Min. for Brass and Phos.
of connector assemblies.
Bronze versions and 100 MΩ Min. for
Steel Nickel plated versions.
500 Vd.c., hold 1 min.
Dielectric
Test between adjacent contacts 1000 V rms hold 1 minute for Brass
withstanding voltage
and Phos. Bronze versions and 1750 V
of connector assemblies.
rms hold 1 minute for steel nickel
plated versions.
Current overload
a) For 1 hour apply a current
of 1.5 times the one Millivolt drop 6 mV/A Max
specified at point 3.9 (point (8 mV/A Max for Steel version)
2.3 for Steel version) to one
way only
b) For 1 hour apply the 70% of
the current specified at point
3.9 to all the ways of the
connector
Rev. D3
FTEC174 rev. 1 July 99
Page
3
of 7
LOC I
108-20020
TEST DESCRIPTION
3.13
Thermal cycling
PROCEDURE
REQUIREMENT
Millivolt drop 6 mV / A Max .
(8 mV/A Max for Steel version).
Shall meet the requirements
subsequent tests listed in para 5.
3.14
3.15
Subject mated connectors to 5
cycles. Each cycle consists of :
•
2 hrs at max. temperature
specified in para. 2.4.
•
2 hrs : +40°C
±2°C
at 95% RH
•
2 hrs : -30°C
±2°C
Current overloading,
Test current 1.5 times the
cyclic.
current specified at point 2.3.
(For steel nickel
Duration: 250 cycles composed
plated versions,
of:
.250” sr. only).
45 min. current ON
15 min. current OFF
Accelerated ageing
Subject mated connectors to
200 hrs at max. temperature
environment specified in para.
2.4.
E N V I R O N M E N T A L R E Q U
Corrosion, salt spray
(see note 3)
Subject mated connectors to 96
hrs at 5% concentration
(Temperature : 35°C±2°C ;
PH : 6.5
÷
7.2)
Subject mated connectors to
10-200-10 Hz traversed in 5
minutes at 1.5 mm total
excursion 2 hrs in each of 3
mutually perpendicular
directions.
(10 g acceleration).
of
Voltage drop 8mVA max.
Millivolt drop 6 mV / A Max., (8mV/A
Max. for steel version).
Shall meet the requirements of
subsequent tests listed in para 5.
I R E M E N T S
Millivolt drop 6 mV/A Max., (8mV/A
Max. for steel version).
Shall meet the requirements of
subsequent tests listed in para 5.
Millivolt drop 6 mV / A Max., (8 mV/A
Max. for steel version).
Shall meet the requirements of
subsequent tests listed in para 5.
3.16
3.17
Vibration
Notes :
1) Unless otherwise specified, all measurements and tests shall be made using tin plated receptacle
contacts and plain tab contatcs at room temperature of 23°C
±5°C.
2) Corrosion resistance is not applicable to plain contacts.
3) For P/Ns 280075-… and 280756-… only : crimpable onto wire size 3 mm² too crimp tensile stregth:
260N min., test current for millivolt drop : 24A
4.
QUALIFICATION
When all the tests have been successfully performed on the subject product line, the product is qualified
according to the present specification.
Rev. D3
FTEC174 rev. 1 July 99
Page
4
of 7
LOC I
108-20020
5.
TEST SEQUENCE
TEST GROUP AND SEQUENCE
(a)
DESCRIPTION
Appearance
Mating force (Connector)
Unmating force (Connector)
Engaging force (Single contact)
Separating force (Single contact)
Contact retention force
Crimp tensile
Millivolt drop
Insulation resistance
Dielectric withstanding voltage
Current overload
Thermal cycling
Accelerated ageing
Corrosion, salt spray
Vibration
Durability
Temperature rise with current
overload, cycling
A1
A2
B
C
D
E
F
G
(b)
1
2
3
4
5
6
7
H©
I©
1.5
1.7
1.7
1.13
2.11
3.12
1.7
1.7
1.5
1-7
1-11
2-6
3-7
2.5
3.6
2.4
2.6
3
4
5
4.8
5.9
6.10
2.5
2.5
3.6
2.4
2-6
3
4
4-9
10
3.6
7
4
4
3
3
4
5
5
8
(a) Numbers indicate sequence in which tests are performed
(b) Tests to be performed on separate samples
(c) For Steel Nickel plated version only.
Rev. D3
FTEC174 rev. 1 July 99
Page
5
of 7
LOC I
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