WIRE TO BOARD CONNECTORS
PV
®
WIRE-TO-BOARD CONNECTOR SYSTEM
UNIQUE DESIGN PROVIDES HIGH RELIABILITY, HIGH DURABILITY AND HIGH RETENTION
DESCRIPTION
The innovative PV
®
crimp-to-wire system
connects discrete wire to printed circuit boards.
High reliability dual-metal receptacle terminals
plug to industry standard 0.025 inch (0.635mm)
square posts. A variety of containment, protection
and guidance options are available for both sides
of the connector interface.
Wire side- PV
®
receptacle terminals can be
terminated to wire and used discretely or inserted
to multiple-circuit, MINI-LATCH connector
housings that include optional polarizing keys.
Printed Circuit side- Shrouded multiple-post,
headers include an integral friction feature that
grips the sides of the mating MINI-LATCH
housings and reduces the risk of disengagement.
Other FCI header options include discrete staked
pins or BergStik
®
un-shrouded headers.
FEATURES & BENEFITS
Unique
dual-metal PV® receptacle contact maintains
contact pressure through 1000 mating cycles.
A beryllium copper spring provides high normal force
at the mating interface, while the brass contact body
produces a reliable, gas-tight crimp termination
Choice
of three different spring pressures allows the
user to customize insertion and withdrawal forces to
individual application requirements
Shrouded
header side walls engage with the sides of
the MINI-LATCH housing to provide additional retention
MINI-LATCH
housing firmly retains PV® wire contacts
Available
in single or double row configurations
Keyed
MINI-LATCH housings and header keyways
provide polarization to prevent mis-mating
Two
wall header design provides mechanical benefits
plus economy
Application
tooling is supported by FCI
TARGET MARKETS /
APPLICATIONS
Instrumentation and Medical
Industrial Equipment
Consumer and White Goods
Automotive Electronics
Data and Communications
Military and Avionics
The easy way to do business
PV
®
WIRE-TO-BOARD CONNECTOR SYSTEM
MINI-LATCH RECEPTACLE HOUSINGS
0.100 inch / 2.54 mm pitch
SINGLE ROW, POLARIZED,
78211 SERIES
Range: 03 to 15 positions
DOUBLE ROW, POLARIZED,
65846 SERIES
Range: 04 to 72 positions
SINGLE ROW,
65039 SERIES
Range: 01 to 36 positions
DOUBLE ROW,
65043 SERIES
Range: 04 to 72 positions
For specific part numbers, please consult drawings or www.fciconnect.com/pv
Maximum wire diameter for use in these housings is 1.52 mm
0.100 inch / 2.54 mm pitch
SINGLE ROW, VERTICAL,
69167 SERIES
Range: 03 to 15 positions
SHROUDED PCB HEADERS
PART NUMBER
CONSTRUCTION
DOUBLE ROW, VERTICAL,
69168 SERIES
Range: 04 to 30 positions
PPPPP-ZNNHLF
PPPPP
69167
78208
69168
78207
Z
1
2
4
NN
03
to
15
04
to
30
=
=
=
=
=
PCB Header Style
Single Row, Vertical
Single Row, Right Angle
Double Row, Vertical
Double Row, Right Angle
= Plating Finish
= 30µin (0.76µm) Gold/GTX
= 15µin (0.38µm) Gold/GTX
= Pure Tin
= Number of Positions
= available for Single Row
= available for Double Row
SINGLE ROW, RIGHT ANGLE
78208 SERIES
Range: 01 to 15 positions
DOUBLE ROW, RIGHT ANGLE
78207 SERIES
Range: 04 to 30 positions
For detailed dimensions, connect to www.fciconnect.com/pv
For mating to 0.025 inch / 0.635 mm square posts
PV
®
DUAL METAL CRIMP RECEPTACLE TERMINALS
HOW TO SELECT
THE RIGHT CONTACT
STEP 1
STEP 2
STEP 3
STEP 4
= Select Application
= Select Spring Force
= Select Wire Size (AWG)
= Select Plating
STEP 1
APPLICATION
HOUSING
40 - 72
contacts per housing
10 - 50
contacts per housing
02 - 20
contacts per housing
Discrete Contact
STEP 2
SPRING
FORCE
Standard
High
Ultra High
Ultra High
STEP 3
STEP 4
PLATING / PACKAGING
WIRE
SIZE
(AWG)
SPRING
FORCE
REEL
Tin
15 u Gold
(0.38µm)
30 u Gold
(0.76µm)
40 u Gold
(0.91µm)
(Europe)
48276-002LF
BOX (Loose Piece)
Tin
15 u Gold
(0.38µm)
30 u Gold
(0.76µm)
PV
®
PART NUMBERS
18, 20
or two 22
or two 24
standard
high
ultra-high
47648-000LF
47445-000LF
47217-000LF
47649-000LF
47446-000LF
47213-000LF
47650-000LF
48241-000LF
48244-000LF
48247-000LF
48242-000LF
48245-000LF
48248-000LF
48243-000LF
48246-000LF
48249-000LF
48231-000LF
48047-002LF
48252-000LF
48049-000LF
48046-000LF
48051-000LF
48048-002LF
48045-000LF
48050-000LF
75543-015LF
75543-007LF
75543-011LF
75543-013LF
75543-017LF
75543-008LF
75543-012LF
75543-014LF
75543-018LF
47437-002LF
47564-002LF
47566-002LF
47457-002LF
47439-002LF
47565-002LF
47715-000LF
47750-000LF
47748-000LF
47714-000LF
47751-000LF
48255-000LF
48258-000LF
47749-000LF
48250-000LF
48253-000LF
48256-000LF
48251-000LF
48254-000LF
48257-000LF
48266-000LF
48232-000LF
48233-000LF
48235-000LF
48234-000LF
48236-000LF
48238-000LF
48237-000LF
48239-000LF
22, 24, 26 standard
or two 26 high
or two 28
ultra-high
28, 30, 32 standard
or two 30 high
or two 32
ultra-high
32, 34, 36
standard
high
ultra-high
= European Part Numbers
PV
®
WIRE-TO-BOARD CONNECTOR SYSTEM
TECHNICAL INFORMATION
MATERIALS
Contact Material:
•
PV® wire terminals: Brass body
and Beryllium Copper spring
•
PCB headers: Phosphor bronze
Contact Plating:
•
PV® wire terminals: Gold or lead-free
pure tin over nickel
•
PCB headers: Gold or GXT™
(palladium-nickel with gold flash) or lead-
free pure tin over nickel
Housing Material:
•
MINI-LATCH Housings:
Modified Polyphenylene Oxide
UL 94-V0
•
Shrouded PCB Headers:
Glass filled Nylon UL 94-V0
All parts with “LF” suffix are RoHS compliant
APPLICATION TOOLING
PV-250A Semi-automatic Crimping Machine
• Easy to use
• Pneumatically operated
• Low cost
• Estimated 1000 crimps per hour
Machine Part Number
• 107416-101 (18-20AWG)
• 107416-102 (22-26AWG)
• 107416-103 (28-32AWG)
ELECTRICAL CHARACTERISTICS
Current Rating Single Circuit:
3.0 amps with 32 AWG wire; Larger wires allow
more; All applications require de-rating
Withstanding Voltage: 1000 V RMS
Insulation Resistance, Wire Connector:
>10000 Megohms
Insulation Resistance, PCB Header:
>5000 Megohms
Contact Resistance (LLCR), Wire Connector:
<2 milliohms
OL-740 Semi-automatic Two-Ton Bench Press
• Uses quick-changing, adjustable crimping
applicators for different terminals and wire sizes
• Most rugged construction
• Easy to use
• Electrically operated
• Estimated 2400 crimps per hour
Machine Part Number
• 133911-102 (does not include applicator)
Applicator Tooling Part Numbers
• 133867-104 (18-20AWG)
• 133867-105 (22-26AWG)
• 133867-106 (28-32AWG)
ELECTRICAL CHARACTERISTICS
Mating Force (individual contact maximum)
•
High force spring: 450 grams
•
Ultra-high force spring: 1100 grams
Un-mating Force (individual contact minimum)
•
High force spring: 75 grams
•
Ultra-high force spring: 175 grams
PV® contact retention in MINI-LATCH Housing:
4 lbs per contact
Durability: 1000 cycles
Temperature: -40C to +105 C
APPROVALS AND CERTIFICATIONS
UR E66906
CSA LR46923
PV® Contact Removal Tool
Part Number
• HT-0080
TECHNICAL DOCUMENTS
Product Specification:
BUS-12-067 (PV® and MINI-LATCH
Wire connectors)
BUS-12-075 (Shrouded PCB Headers)
Application drawings: TA-75, TA-146, TA-531
For more information please contact: www.fciconnect.com/pv
ELXPVWTBCS0412EA4
Ratcheting Hand Crimping Tool
Part Number
• HT-0073 (for 18-20 AWG Wire)
• HT-0095 (for 22-32 AWG Wire)
• HT-0112 (for 32-36 AWG Wire)
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