8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY -
ALL RIGHTS RESERVED.
7
20
6
5
4
3
2
REVISIONS
P
LTR
DESCRIPTION
1
DATE
DWN
APVD
C
COPYRIGHT
20
B
B1
B2
B3
REVISED PER ECO-13-002860
REVISED PER ECO-15-002587
REVISED PER ECO-17-014492
ECO-17-017569
04APR2013
11JUN2015
04OCT2017
04DEC2017
DLD
DLD
JMS
KP
WEM
WEM
GM
GM
65 $ LEVER
TRAVEL
1
39.45
COMPANY LOGO
MATERIAL: PLUG HOUSING - NYLON 6/6, 35% GLASS-FILLED, YELLOW
TPA - NYLON 6/6, 35% GLASS-FILLED, BLACK
PERIPHERAL SEAL - SILICONE, LIGHT BLUE
MAT SEAL - SILICONE, LIGHT BLUE
LEVER - NYLON 6/6, 35% GLASS-FILLED, GRAY
SEAL COVER - NYLON 6/6, 35% GLASS-FILLED, BLACK
D
D
14
2. APPLICABLE HEADER INTERFACE SPECIFICATION - SEE LAST 2 SHEETS.
3. WIRE DRESS, PART NUMBER 776793-2, TO BE PURCHASED SEPARATELY.
4
KEY "D" PART FOR PROTOTYPE USE ONLY.
5. INSTRUCTION SHEET PER TE SPECIFICATION 408-10334.
6. THIS PRODUCT HAS BEEN VALIDATED FOR USE WITH THE FOLLOWING TERMINAL
PART NUMBERS AND WIRE SIZES:
TE, GENERATION Y, (SILVER PLATED) TERMINAL P/N 2138699-1,
GM P/N tbd
REF. TERMINAL APPLICATION SPECIFICATION 114-13183
WIRE RANGE 0.35 - 0.5mm
WIRE INSULATION RANGE: 1.5 to 1.7mm (OUTER DIAMETER)
2
2
48.36
28.55
9
0.30
ALSO, WIRE SIZE: 0.75mm
IN 2 CIRCUITS MAXIMUM WITH WIRE INSULATION
OUTER DIAMETER 1.77 to 1.79mm. USE TE TERMINAL P/N 2138699-2,
GM P/N tbd
2
ALSO, GM APPROVED, GMW15626, ISO WIRE, 0.35mm
WIRE SIZE,
1.2mm to 1.4mm WIRE INSULATION OUTER DIAMETER.
THE 2138699-1, -2 TE CONNECTIVITY TERMINALS ARE GM APPROVED PER GM
CONNECTOR GROUP CONNECTOR CHANGE NOTIFICATION BULLETIN #7, TE TERMINALS
FOR SDM CONNECTOR, DATED MARCH 26, 2013.
41.61
6.50 TPA IN STAGED
(OPEN) POSITION
3.30 TPA CLOSED
50.68
0.30
7
8
9
C
C
KEY CONFIGURATION "E" IS FOR GM SERVICE ONLY.
NOTE REMOVED
TE PART NUMBER AND JULIAN DATE CODE (YY-DDD-HH-MM) ON THIS SIDE.
OPTIONAL MANUAL ASSEMBLY CHARACTER AFTER DATE CODE.
10. FOR BLOCKED CIRCUITS FOR SERVICE, PROTOTYPE, AND PRODUCTION APPLICATIONS,
USE ONLY TYCO ELECTRONICS INDIVIDUAL SEAL PLUG P/N 1456538-1.
11
PERIPHERAL SEAL
LEVER
FOR BLOCKED CIRCUITS REQUIRED IN PRODUCTION APPLICATIONS, REFER TO
EXISTING CIRCUIT CONFIGURATIONS (SEE SHEET 3).
12. CONNECTOR MEETS GMW3191, CLASS 1, ENVIRONMENTAL, ELECTRICAL, MECHANICAL,
AND SEALING CLASS (2) "SEALING" TEST PER GM APPROVED/SIGNED TEST PLANS.
SEAL COVER
13. FOR SILVER PLATED TERMINALS, ELECTRICAL PERFORMANCE IS NOT AFFECTED BY
DISCOLORATION OR TARNISH ON SURFACE.
14
ALTERNATE MARKING FOR MANUAL ASSEMBLY. MARK TE PART NUMBER, JULIAN DATE,
AND KEY ON LEVER APPROXIMATELY AS SHOWN. (YYDDD K) Y=YEAR, D=DAY, K=KEY
B
B
COMPANY LOGO
TPA
SEE DETAIL
COMPANY LOGO
PLUG HOUSING
MAT SEAL
B
SCALE
1:1
SCALE
1:1
SECTION
MOLDED IN
SEAL PLUG
A-A
SEE SHEET 3 FOR KEYING CONFIGURATIONS,
AND CIRCUIT CONFIGURATIONS
A
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
SEE SHEET 2
14JUN2010
14JUN2010
14JUN2010
NAME
PART NUMBER
TE Connectivity
A
DL DRUMMOND
GENE MILLER
GENE MILLER
-
-
mm
APVD
DETAIL
SCALE
6:1
MATERIAL
B
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.3
0.2
-
-
PRODUCT SPEC
APPLICATION SPEC
2 $
-
-
1
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
00779
SIZE
PLUG ASSEMBLY,
SEALED 24 POSITION, SDM
LEFT HAND LEVER (NO SHUNTS)
CAGE CODE
DRAWING NO
RESTRICTED TO
2098923
SCALE
4805 (3/13)
3:1
SHEET
1
OF
5
REV
-
B3
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY -
ALL RIGHTS RESERVED.
7
20
6
5
4
3
2
REVISIONS
P
LTR
DESCRIPTION
1
DATE
DWN
APVD
C
COPYRIGHT
20
APPLICABLE HEADER INTERFACE SPECIFICATION
-
SEE SHEET 1
-
-
-
RECOMMENDED PIN TIP GEOMETRY
0.63 X 0.62
NOTES: UNLESS OTHERWISE SPECIFIED
1
2
THIS AREA, ALL AROUND, IS A SEALING SURFACE. NO WITNESS LINES OR DAMAGE
PERMITTED.
SAME GEAR AND PRE-LOCK DIMENSIONS APPLY IN RIGHT HAND VERSUS LEFT HAND
ORIENTATIONS. THIS GEOMETRY IS SIMPLY A MIRROR IMAGE.
VENT HOLES SIZE AND LOCATION OPTIONAL.
D
3
D
2X
0.80
0.50
TSP
2X R 0.101
0.050
4. GENERAL TOLERANCE (UNLESS OTHERWISE SPECIFIED)
# 0.2 - ALL ONE PLACE DIMENSIONS
# 0.10 - ALL TWO PLACE DIMENSIONS
# 1 $ - ALL ANGULAR PLACE DIMENSIONS
5. DRAFT ANGLE PERMISSIBLE WITHIN PRINT TOLERANCES.
0.25
+0.05
-0.10
+0.05
2X R 0.10
-0.08
TSP
DETAIL
K
ROTATED 180 $
SCALE
25:1
TYPICAL
2
1
2
1
2
1
6. HOUSING AND PIN PLATING MATERIALS SELECTION BASED ON END APPLICATION AND
SOLDERING PROCESS. REFERENCE HOUSING MATERIAL POLYESTER (PBT)-30% GLASS
AND PHOSPHOR BRONZE, C511 PIN TESTED TO: USCAR2, REV4, CLASS 1, 85 $ C MAX
AMBIENT AND GM W3191, CLASS 1.
7
ALL UNMARKED RADII TO BE 0.5 MAX UNLESS OTHERWISE SPECIFIED.
TERMINAL POSITION IDENTIFICATION.
MATES WITH TE CONNECTIVITY (TE) PLUG ASSEMBLIES:
24 WAY - LEFT HAND LEVER TE P/N x-2098923-x
24 WAY - RIGHT HAND LEVER TE P/N x-2098924-x
54 WAY - RIGHT HAND LEVER TE P/N x-2098922-x
2X
R 0.35
0.25
4
3
4
3
4
3
8
9
2X R 0.10
4X R
0.08
0.05
0.05
2X
0.60
0.10
TSP
SCALE
3:2
SCALE
3:2
SCALE
3:2
0.25
+0.05
-0.10
TSP
D
C
14
DETAIL
H
ROTATED 90 $
SCALE
25:1
TYPICAL
C
X
B
A
X
X
2
X
X
3
X
X
4
D
C
B
A
X
X
X
2
X
X
3
X
X
4
D
C
B
A
X
X
X
2
X
X
3
X
X
4
10
THIS AREA TO REMAIN CLEAR FOR THE HARNESS ASSEMBLY.
11. PART TO BE FREE OF CONTAMINATION THAT MAY AFFECT FUNCTION OF PART.
12
DIMENSION TO BE MEASURED 2.5 - 6.5 FROM TOP OF CONNECTOR SHROUD.
OPTIONS.
C
X
1
X
1
X
1
SECTION
SCALE
40:1
N-N
KEY
DESIG
KEY LOCATION
KEY
DESIG
KEY LOCATION
KEY
DESIG
KEY LOCATION
13. ALL KEYS SHOWN, SEE TABLE "KEYING CONFIGURATION" REQUIREMENT AND KEY
14
15
MATING END OF PIN TO BE FREE OF SHARP EDGES AND BURRS.
FEMALE TERMINAL MATING AREA FOR SILVER PLATED APPLICATIONS, REF USCAR2, REV4,
CLASS 1, 85 $ C MAX AMBIENT. 2 TO 4µm THICK SILVER OVER 2.0µm MIN THICK
UNDERPLATE ALL OVER.
24 POCKET - RIGHT HAND LEVER
24 POCKET - LEFT HAND LEVER
KEYING CONFIGURATION
9
54 POCKET - RIGHT HAND LEVER
NICKEL
-R-
(24 WAY)
-S-
(54 WAY)
45 $
0.75
0.05
0.05
R 0.40
0.05
R 0.30
5.50
0.05
-R-
-S-
(24 WAY)
(54 WAY)
B
N
N
35 $
( 2.98 )
24 WAY
-T-
35 $
1.75
1.34
0.15
1.60
4X 4.58 TSP (54 WAY)
3X 4.58 TSP (24 WAY)
2.70
0.05
TSP
(R 0.30)
B
5.18
TSP
R 0.30
ALL AROUND
0.20
0.05
1.50
0.05
0.20
0.05
X 45 $
-V-
54 WAY
TSP
(24 WAY)
(54 WAY)
2.00
+0.10
0
( 2.20 )
R 0.30 MAX
TYP
10X 5.43 TSP (54 WAY)
5X 5.43 TSP (24 WAY)
SECTION
M-M
TYPICAL
45 $
(24 WAY)
(54 WAY)
A
15
5.5
MIN
( 7.50 )
SECTION
P-P
ROTATED 180 $
SCALE 8:1
2X
0.60
DETAIL
J
24 WAY 6 PLACES
54 WAY 12 PLACES
SCALE
15:1
A
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
DL DRUMMOND
GENE MILLER
GENE MILLER
-
-
14JUN2010
14JUN2010
14JUN2010
NAME
TE Connectivity
mm
APVD
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.3
0.2
-
-
PRODUCT SPEC
APPLICATION SPEC
2 $
-
-
-
-
WEIGHT
-
CUSTOMER DRAWING
A1
00779
SIZE
PLUG ASSEMBLY,
SEALED 24 POSITION, SDM
LEFT HAND LEVER (NO SHUNTS)
CAGE CODE
DRAWING NO
RESTRICTED TO
2098923
SCALE
4805 (3/13)
3:1
SHEET
5
OF
5
REV
-
B3
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