Cable Ends
DZ5
File 9080
CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ordering Information – Cable Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
Ordering Information – Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
DZ5 Cable Ends
Product Description
Introduction
Insulated cable ends contain a tinned copper ferrule fitted with an insulated sleeve. The copper ferrule
holds the core strands of stranded wire and facilitates terminal connections. The insulated plastic sleeve
provides protection between adjacent connections. Also, the insulated sleeve on some cable end types
incorporates an attachment for cable markers.
General Characteristics
•
•
•
•
•
•
Copper ferrule, tin plated to ISO 1337
Halogen-free plastic insulated sleeve
Temperature limits: -20 to 105
°
C (-4 to 221
°
F)
CE Marked
Conforms to NFC 63-023 or DIN 46228
Some cable ends are UL Component Recognized (File E164872) provided the AT1PA crimping tool
is used to crimp the cable end
Product Description
4 Types
• Single conductor cable ends with insulated sleeve
• Twin conductor cable ends with insulated sleeve
• Single conductor cable ends with insulated sleve and
marker tag
• Single conductor cable ends with insulated sleeve and
clip-in marker tag holder
3 Lengths
• Short: 11 mm, for mini connectors such as those used
with printed circuits
• Medium: 13 mm, for connector or screw clamp industrial
applications
• Long: 16.8 mm, for plug-in terminal applications
3 Packaging Choices
• Dispensing pack: sizes
≥
2.5 mm
2
• Strip of 10 tear-off bags: sizes
≤
4 mm
2
• Individual bags: sizes
≥
6 mm
2
2 Choices for Conformity to Standards
• Products conforming to standard NF C 63-023
• Products conforming to standard DIN 46228
3
09/98
© 1998 Square D All Rights Reserved
DZ5 Cable Ends
Packaging
3 Packaging Choices
Strip of 10 tear-off bags
for sizes
≥
0.25 mm
2
to
≤
4 mm
2
Individual Bag of 20 or 100 Cable Ends
for sizes 6 mm
2
to 50 mm
2
Dispensing packs of 200, 100 or 50 Cable Ends
• for sizes 0.5 mm
2
to 2.5 mm
2
(single conductor cable ends)
• for sizes 2 x 0.7 mm
2
to 2 x 2.5 mm
2
(twin conductor cable ends)
Dispensing packs are boxed in specially designed cartons, with each carton containing 5 packs.
This packaging method simplifies use by:
•
•
•
•
Avoiding mixing different sized cable ends
Using colored packs which match the color-coded sleeves of the enclosed cable ends
Allowing regulated distribution (A) and quick restorage of unused cable ends (C)
Incorporating a catchment tray for the released cable ends (B)
1 Carton
2 Inspection
Window
3 Dispensing
Pack
4 Catchment
Tray
A
B
C
Gently squeeze the sides of the insulated cable end dispensing packs (3) for a regulated supply of cable
ends into a catchment tray (4). The flow stops as the sides of the pack are released. To facilitate storage,
the dispensing packs are boxed in lots of 5 in a self-feeding carton (1) with a special cut-out in the base
for removing the dispensing packs. An inspection window (2) above the feeder cut-out enables instant
verification of the number of dispensing packs remaining in the carton. The color of the dispensing pack
matches the insulated sleeve color coding of the enclosed Telemecanique cable ends. Selection of the
correct size cable ends (see pages 5 and 7 for color codes) is therefore very quick and simple.
4
© 1998 Square D All Rights Reserved
09/98
DZ5 Cable Ends
Ordering Information
Single Conductor Cable Ends – Packaged in Individual Bag or Bag Strip (NF C 63-023)
Conductor
c.s.a. (mm
2
)
0.25
AWG
a
26
Color
Type
Dimensions (mm)
øb
øb1 c
c1
2.2
2.2
2.2
2.2
3
3
3
3.1
3.1
3.4
3.4
3.4
4
4
4
4.2
4.6
4.6
5.5
5.5
7
7
1.2
1.2
1.2
1.2
1.4
1.4
1.4
1.6
1.6
1.8
1.8
1.8
2.1
2.1
2.1
2.35
2.7
2.7
3.3
3.3
3.95
3.95
11
13
11
13
11
13
16.8
11
13
11.5
13.5
16.8
11.5
13.5
22.8
14.5
14.5
24
17.3
25.5
20
26
6.2
8.2
6.2
8.2
6.2
8.2
12
6.2
8.2
6.2
8.2
12
6.2
8.2
17.7
8.2
8.2
17.7
9.8
17.5
11.5
17.5
Sold in
lots of
Catalog Number
Weight per
lot in kg (lb)
0.055 (0.121)
0.060 (0.132)
0.055 (0.121)
0.060 (0.132)
0.085 (0.187)
0.090 (0.198)
0.095 (0.209)
0.095 (0.209)
0.100 (0.221)
0.095 (0.209)
0.100 (0.221)
0.150 (0.331)
0.110 (0.243)
0.120 (0.265)
0.215 (0.474)
0.135 (0.298)
0.150 (0.331)
0.254 (0.560)
0.300 (0.662)
0.455 (1.003)
0.045 (0.099)
0.065 (0.143)
Yellow
Short
Medium
Short
Medium
Short
Medium
Long
1000 (10x100)
DZ5-CE002L6
1000 (10x100)
DZ5-CE002
1000 (10x100)
DZ5-CE003L6
1000 (10x100)
DZ5-CE003
1000 (10x100)
DZ5-CE005L6UL
q
1000 (10x100)
DZ5-CE005UL
q
1000 (10x100)
DZ5-CE005L12
1000 (10x100)
DZ5-CE007L6UL
q
1000 (10x100)
DZ5-CE007UL
q
1000 (10x100)
DZ5-CE010L6
q
1000 (10x100)
DZ5-CE010UL
q
1000 (10x100)
DZ5-CE010L12
q
1000 (10x100)
DZ5-CE015L6UL
q
1000 (10x100)
DZ5-CE015UL
q
1000 (10x100)
DZ5-CE0153UL
q
1000 (10x100)
DZ5-CE020
1000 (10x100)
DZ5-CE025UL
q
1000 (10x100)
DZ5-CE0253UL
q
1000 (10x100)
DZ5-CE042
1000 (10x100)
DZ5-CE043
100
100
DZ5-CE062
DZ5-CE063
0.34
Short Type
Medium Type
24
Green
0.5
22
White
DZ5-CE
0.75
Øb
20
Blue
Short
Medium
c1
Ø b1
c
1
18
Red
Short
Medium
Long
DZ5-CE
1.5
16
Black
Short
Medium
Long
Medium
Medium
Long
2
2.5
14
14
Yellow
Grey
Short Type
4
12
Orange Medium
Long
Green
Medium
Long
Long Type
6
10
DZ5-CE
Single Conductor Cable Ends – Packaged in Dispensing Pack (NF C 63-023)
Øb
c1
0.5
0.75
22
20
18
16
14
White
Blue
Red
Black
Grey
Medium
Medium
Medium
Medium
Medium
3
3.1
3.4
4
4.6
1.4
1.6
1.8
2.1
2.7
13
13
13.5
13.5
14.5
8.2
8.2
8.2
8.2
8.2
1000 (5x200)
1000 (5x200)
1000 (5x200)
1000 (5x200)
1000 (5x200)
AZ5-CE005
AZ5-CE007
AZ5-CE010
AZ5-CE015
AZ5-CE025
0.140 (0.309)
0.150 (0.331)
0.165 (0.364)
0.180 (0.397)
0.160 (0.353)
Ø b1
c
AZ5-CE
1
1.5
2.5
Twin Conductor Cable Ends – Packaged in Dispensing Pack (NF C 63-023)
2 x 0.50
AZ5-DE
2 x 0.75
Øb
c1
Øb
22
20
18
16
White
Blue
Red
Black
2.5 x 4.7
2.8 x 5
3.4 x 5.4
3.6 x 6.6
1.4
1.8
2.05
2.3
13
15
15
15
8
8
8
8
500 (5x100)
500 (5x100)
500 (5x100)
500 (5x100)
AZ5-DE005
AZ5-DE007
AZ5-DE010
AZ5-DE015
0.120 (0.265)
0.130 (0.287)
0.140 (0.309)
0.155 (0.342)
0.145 (0.320)
2x1
2 x 1.5
Ø b1
c
AZ5-DE
2 x 2.5
14
Grey
4.2 x 7.8 2.9
18.5 10
250 (5x50)
AZ5-DE025
a
American Wire Guage
q
UL Component Recognized (File E164872) provided the AT1PA2 crimping tool is used to crimp the cable end.
5
09/98
© 1998 Square D All Rights Reserved
DZ5 Cable Ends
Ordering Information
Single Conductor Cable Ends With Marker Tag (NF C 63-023)
c
Conductor
c.s.a. (mm
2
)
0.25
DZ5-CA0••
0.34
0.5
8
AWG
a
26
24
22
20
18
16
14
Color
Dimensions (mm)
øb
øb1
c
2.2
2.2
3
3.1
3.4
4
4.6
1.2
1.2
1.4
1.6
1.8
2.1
2.7
13
13
13
13
13.5
13.5
14.5
Sold in
lots of
Catalog Number
Weight per
lot in kg (lb)
0.140 (0.309)
0.140 (0.309)
0.160 (0.352)
0.160 (0.352)
0.160 (0.352)
0.180 (0.397)
0.250 (0.551)
Yellow
Green
White
Blue
Red
Black
Grey
1000 (10x100)
DZ5-CA002
1000 (10x100)
DZ5-CA003
1000 (10x100)
DZ5-CA005UL
q
1000 (10x100)
DZ5-CA007UL
q
1000 (10x100)
DZ5-CA010UL
q
1000 (10x100)
DZ5-CA015UL
q
1000 (10x100)
DZ5-CA025UL
q
0.75
Ø b1
Øb
c
17
1
1.5
2.5
Single Conductor Cable Ends With Clip-In Marker Tag Holder (NF C 63-023)
c
Conductor
c.s.a. (mm
2
)
4
AWG
a
12
Color
Type
Dimensions (mm)
øb
Orange Medium
Long
6
Medium Type
Long Type
øb1
3.3
3.3
3.95
3.95
4.95
4.95
6.35
6.35
8.15
9
9
11
11
c
19.5
25.5
20
26
21.5
27
23.5
29
30
30
39
36
41
c1
11.5
17.5
11.5
17.5
12
17.5
12
17.5
17.5
16
25
20
25
Sold in
lots of
Catalog Number
Weight per
lot in kg (lb)
0.300 (0.662)
0.460 (1.014)
0.045 (0.099)
0.065 (0.143)
0.057 (0.126)
0.085 (0.187)
0.078 (0.172)
0.100 (0.221)
0.156 (0.344)
0.054 (0.119)
0.060 (0.132)
0.060 (0.132)
0.074 (0.163)
5.5
5.5
7
7
8.4
8.4
8.8
8.8
12
13.5
13.5
15.7
15.7
1000 (10x100)
DZ5-CA042UL
q
1000 (10x100)
DZ5-CA043UL
q
100
100
100
100
100
100
100
20
20
20
20
DZ5-CA062
DZ5-CA063
DZ5-CA102
DZ5-CA103
DZ5-CA162
DZ5-CA163
DZ5-CA253
DZ5-CA352
DZ5-CA353
DZ5-CA502
DZ5-CA503
10
Green
Medium
Long
Medium
Long
Medium
Long
Medium
Medium
Long
Medium
Long
10
8
Brown
DZ5-CA•••
16
6
White
25
4,5
Øb
4
2
Black
Red
c1
Ø b1
c
Øb
2
35
50
0
Blue
Single Conductor Cable Ends With Clip-In Marker Tag Holder (DIN 46 228)
c
Conductor
c.s.a. (mm
2
)
10
c1
Øb
AWG
a
8
Color
Type
Dimensions (mm)
øb
øb1 c
c1
8.4
8.4
9.8
9.8
12
13.5
13.5
15.7
15.7
4.95
4.95
6.35
6.35
8.15
9
9
11
11
21.5
27
23.5
29
30
30
39
36
41
12
17.5
12
17.5
17.5
16
25
20
25
Sold in
lots of
100
100
100
100
100
20
20
20
20
Catalog Number
Weight per
lot in kg (lb)
0.060 (0.132)
0.090 (0.198)
0.080 (0.176)
0.100 (0.221)
0.156 (0.344)
0.054 (0.119)
0.060 (0.132)
0.060 (0.132)
0.072 (0.159)
Red
Medium
Long
Medium
Long
–
Medium
Long
Medium
Long
DZ5-CA102D
DZ5-CA103D
DZ5-CA162D
DZ5-CA163D
DZ5-CA253D
DZ5-CA352D
DZ5-CA353D
DZ5-CA502D
DZ5-CA503D
Ø b1
c
22
16
6
Blue
Cable end with clip-in
marker tag holder
25
35
4
2
Yellow
Red
50
0
Blue
c
Packaged in individual bags or bag strips
a
American Wire Guage
q
UL Component Recognized (File E164872) provided the AT1PA2 or AT1PA4 crimping tool is used to crimp the cable end.
6
© 1998 Square D All Rights Reserved
09/98
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