5015 - AMPHENOL 97 SERIES MIL-DTL-5015
Amphenol 97 Series
MIL-DTL-5015
MATES WITH ALL THREADED MIL-DTL-5015
CONNECTORS
The 97 series is a durable, cost-effective MIL-DTL-5015 available in a variety
of shell styles, sizes, contacts, and layouts. Contacts are silver-plated with
pre-tinned solder cups. These circular connectors are excellent for industrial
applications including robotics, machine tools and welding.
• UL-approved & CSA-certified
• Also called MIL-C-5015 or MS
Note: MS-A version (blue insulator) is inactive for new military designs. The 97 series can be
purchased under inactive military part numbers, so use caution. MIL-DTL-5015 uses a gray
insulator. Obsolete MS-A connectors can be purchased with the original hard blue insulator or the
newer sealed construction, using a soft neoprene insulator. For the neoprene insulator, add “-RES”
as a suffix to the part number.
A P PLICATIONS
Industrial, commercial and medical applications where cost-effective, general-duty connectors are required.
• Communications systems
• Conveyors
• Factory automation
• Industrial machinery
• Medical instrumentation
• Motors
• Mobile equipment
• Sensors
• Ships
• Trucks
• Trailers
FEA TU RES
• Cost-effective
• Solder termination
• UL-recognized and CSA-certified
• Wide selection of shell styles
and insert patterns
• Wide variety of connector finishes
• Threaded coupling,
hard dielectric inserts
• Solid or split-shell
construction
TEC HNICA L
SPEC IFICATION S
MATERIALS & FINISHES
Shell
Plating
Aluminum alloy
Olive drab chromate or clear chromate coating over cadmium
plating to QQ-P-416, Black alloy, conductive black alloy, electroless
nickel or green zinc and gray zinc nickel
Brass or copper alloy
Silver plating to QQ-S-365 (solder contacts have tinned solder pot)
Gold plating to MIL-G-45204
Diallyl phthalate (Blue color)
Contacts
Platings
Insulator
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
13
5015 - AMPHENOL 97 SERIES MIL-DTL-5015
14
TECHN ICAL
SPEC IFICATIONS
ELECTRICAL DATA
Operating Voltage/Test Voltage
SERVICE
RATING*
I
A
D
E
B
C
TEST
VOLTAGE
(RMS 60 cps)
1,000
2,000
2,800
3,500
4,500
7,000
SUGGESTED* OPERATING VOLTAGE
DC
250
700
1,250
1,750
2,450
4,200
AC (rms)
200
500
900
1,250
1,750
3,000
AIR SPACING
NOM. (INCHES)
1/32
1/16
1/8
3/16
1/4
5/16
CREEPAGE
DISTANCE
NOM. (INCHES)
1/16
1/8
3/16
1/4
5/16
1
* Each insulator has a specific service rating. These numbers should be used by the designer only as a
guide. The Service Ratings for each layout are listed on
a
pages 72-93.
97 series connectors show no evidence of breakdown when the given test voltages are applied
between the two closest contacts and between the shell and the contacts closest to the shell for
a period of one minute, per MIL-STD-1344 Method 3001.
Current Rating & Contact Resistance
CONTACT SIZE
16
12
8
4
0
TEST CURRENT (AMPS)
13
23
46
80
150
POTENTIAL DROP (MILLIVOLTS)
49
42
26
23
21
Maximum total current to be carried per connector in wire bundles as specified in MIL-W-5088.
Contact resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above table.
MECHANICAL
Wire Range Sizes
Contact Resistance
Insulation Resistance
Mating Life
Salt Spray
Heat
Chemical Resistance
Vibration
24 to 0 AWG
(See table above)
> 5,000 megohms at 77°F (25°C) per MIL-DTL-5015, 3.18
100 cycles minimum per MIL-DTL-5015, 3.16
MIL-STD-1344 Method 1001 Condition B minimum (Cadmium)
48 hour, Gray Zinc Nickel 500 hours
+257˚F (+125˚C) for 60 hours, +185˚F (+85˚C) for
1,000 hours per MIL-DTL-5015, 4.6.14, minimum
20 hour full immersion (unmated) in hydraulic fluid
and lubricating oil per MIL-DTL-5015 minimum
10 to 2,000Hz (15g’s) 10 microseconds
maximum discontinuity to MIL-STD-1344 Method
2005 per MIL-DTL-5015
50g 11 millisecond duration, three major axes
10 microseconds maximum discontinuity
to MIL-DTL-5015, 3.13
Solder (hard silver or gold plating)
1 to 52
(
a
See pages 72-82)
Shock
Contact Type
Number of Circuits
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
5015 - AMPHENOL 97 SERIES MIL-DTL-5015
TECHNICA L
SPEC I FICATION S
Contact retention and separation forces to MIL-DTL-5015, 4.6.6 & 3.26 minimum.
RETENTION AXIAL LOAD
CONTACT SIZE
16
12
8
4
0
SEPARATION FORCE MINIMUM
NEWTONS
1
2
3
4
9
NEWTONS
44
67
89
89
111
LB
10
15
20
20
25
LB
0.25
0.50
0.75
1.00
2.00
Polarization
Approvals/Agency Listing
Integral key and keyway plus optional rotational
polarization.
a
See pages 83-93
for valid rotations
UL# EII5497; CSA LR69183 for 97 Series
C O M PO NE NT S
PLUGS
RECEPTACLES
Barrel/Shell
Coupling Nut/Spring
Insert Assembly
Insert Retainer Spring
Endbell
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
15
5015 - AMPHENOL 97 SERIES MIL-DTL-5015
16
CREAT E Y OU R PART N U MB E R US ING TH E S E F I V E S T E P S
STEP
97
SERIES
PREFIX
1
3106A
SHELL STYLE
2
18-1
LAYOUT
3
P
CONTACT
4
ROTATION
5
-946
PLATING
(example)
STEP 1:
SEL E C T S H E L L S T Y L E , P L U G O R R E C EP TA CL E
RECEPTACLES
Mates with
PLUGS
97-3100A
Wall Mount
with Accessory
Threads, Solid Endbell
97-3106A
Straight
with Accessory
Threads, Solid Endbell
97-3106B
Straight
with Accessory
Threads, Split Endbell
97-3101A
Cable Mount with
Accessory Threads,
Solid Endbell
97-3107A
Friction Fit Straight
with Accessory Threads,
Solid Endbell
97-3107B
Friction Fit Straight
*Not available in shell sizes 12S & 36
with Accessory Threads,
Split Endbell
*Not available in shell sizes 8S, 10SL,
12SL,12, 32, 36
97-3102A
Box Mount with No
Accessory Threads
97-3108A
Right Angle
with Accessory
Threads, Solid Endbell
*Not available in shell sizes 32 & 36
97-3108B
Right Angle
with Accessory
Threads, Split Endbell
*Not available in shell sizes 32
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
5015 - AMPHENOL 97 SERIES MIL-DTL-5015
STEP 2:
SE L ECT L AY OU T
a
See pages 72-93
for more information
8S-1
10SL-3
*
10SL-4
*
12-5
12S-2
12S-3
12SL-844
12-5
14S-1
14S-2
14S-4
14S-5
14S-6
14S-7
14S-9
14S-10
14S-11
14S-12
14S-13
14S-14
16S-1
16S-4
16S-5
16S-6
16S-8
16S-14
16S-15
16S-16
16S-17
16SA18
16SA19
16SA20
16SA21
16-7
16-9
16-10
16-11
16-12
16-13
18A31
18-1
18-3
18-4
18-5
18-8
18-9
18-10
18-11
18-12
18-13
18-16
18-17
18-18
18-19
18-20
18-22
18-23
18-24
18-25
18-26
18-27
18-28
18-29
18-30
18-31
18-420
20A16
20A37
20-3
20-4
20-6
20-7
20-8
20-11
20-14
20-15
20-16
20-17
20-18
20-19
20-21
20-23
20-24
20-25
20-27
20-29
20-30
20-32
20-33
22-1
22-2
22-4
22-5
22-8
22-9
22-10
22-11
22-12
22-13
22-14
22-15
22-16
22-18
22-19
22-20
22-22
22-23
22-27
22-28
22-30
22-31
22-32
22-34
24-2
24-5
24-6
24-7
24-9
24-10
24-11
24-12
24-16
24-19
24-20
24-21
24-22
24-24
24-25
24-26
24-27
24-28
28-1
28-2
28-3
28-6
28-8
28-9
28-10
28-11
28-12
28-13
28-15
28-16
28-17
28-18
28-19
28-20
28-21
32-5
32-6
32-7
32-8
32-17
32-414
36-1
36-5
36-6
36-7
36-8
36-9
36-10
36-11
36-12
36-15
36-403
*
Socket for plug only. Pin for receptacle only.
STEP 3:
S EL ECT C O N TA CT
P
= Pin
S
= Socket
STEP 4:
S EL E CT R O TAT IO N
a
See pages 83-93
(Omit for normal)
W, X, Y, Z
STEP 5:
SE L EC T P L AT IN G
CONTACTS
(Omit for silver plating)
SHELL PLATING
426
= Gold over Silver
431
= Less Pre-filled Solder Cups
(Omit for olive drab chromate over cadmium)
621
= Black Alloy
OTHER MODIFIERS
417
= Plug Seal O-Ring
438
= Plug Seal O-Ring and Potting Cup
940
= Add Cable Clamp and Bushing
946
= 431 + 621 Mod Codes Combined
(RoHS)
947
= 431 + 689 Mod Codes Combined
(RoHS)
955
= 431 + 640 Mod Codes Combined
(RoHS)
959
= 431 + 958 Mod Codes Combined
(RoHS)
639
= Clear Chromate over Cadmium
640
= Conductive Black Alloy
689
= Electroless Nickel
958
= Gray Zinc Nickel
a
NEED HELP?
PEI engineers will help you solve your design challenges and build the perfect part for your
application. Email us at sales@peigenesis.com or complete our online Technical Request at www.peigenesis.com/
technical-support. To contact us by phone, please see the back cover for a complete listing of our branch offices and
contact numbers.
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
17
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