VRA_D-5W & VRB_D-5W Series
5W, 2:1 WIDE INPUT, ISOLATED & REGULATED
DUAL/SINGLE OUTPUT DC-DC CONVERTER
FEATURES
●
Efficiency up to 85%
●
1.5KVDC Isolation
●
Operating temperature: -40°C ~ +85°C
●
Metal shielding package
●
Industry standard pinout
●
Good Performance Under Both High and Low
Temperature, Meet Industrial Technical
Requirements
APPLICATIONS
The VRA_D-5W & VRB_D-5W series are designed for
application where isolated output is required from a distributed
power system.
These products apply to where:
1) Input voltage range:
≤
2:1;
2) 1.5KV input and output isolation;
3) Regulated and low ripple noise is required.
Patent Protection
RoHS
PART NUMBER SYSTEM
VRA2405D-5W
Rated Power
Package Style
Output Voltage
Input Voltage
Product Series
SELECTION GUIDE
Input Voltage(VDC)
Model Number
VRA1205D-5W
VRA1209D-5W
VRA1212D-5W
VRA1215D-5W
VRA1224D-5W
VRB1205D-5W
VRB1209D-5W
VRB1212D-5W
VRB1215D-5W
VRB1224D-5W
VRA2405D-5W
VRA2409D-5W
VRA2412D-5W
VRA2415D-5W
VRA2424D-5W
VRB2405D-5W
VRB2409D-5W
VRB2412D-5W
VRB2415D-5W
VRB2424D-5W
VRA4805D-5W
VRA4809D-5W
VRA4812D-5W
VRA4815D-5W
VRA4824D-5W
VRB4805D-5W
VRB4809D-5W
VRB4812D-5W
VRB4815D-5W
VRB4824D-5W
48
(36-75)
80
24
(18-36)
40
12
(9-18)
20
Nominal
(Range)
Max*
Output
Voltage
(VDC)
±5
±9
±12
±15
±24
5
9
12
15
24
±5
±9
±12
±15
±24
5
9
12
15
24
±5
±9
±12
±15
±24
5
9
12
15
24
Output Current (mA)
Max.
±500
±278
±210
±166
±105
1000
556
420
330
200
±500
±278
±210
±166
±105
1000
556
420
330
200
±500
±278
±210
±166
±105
1000
556
420
330
200
Min.
±50
±27
±21
±16
±10
100
55
42
33
20
±50
±27
±21
±16
±10
100
55
42
33
20
±50
±27
±21
±16
±10
100
55
42
33
20
Input Current (mA)(typ.)
@Max.
Load
521
520
504
511
526
509
494
500
247
471
252
242
245
246
248
258
241
245
247
230
125
127
121
123
120
126
127
126
122
121
@No Load
13
--
15
19
32
6
15
17
17
23
4
8
10
9
12
6
6
7
8
11
--
--
5
5
--
2
--
10
--
--
150
50
Reflected
Ripple
Current
(mA,typ.)
Max.
Capacitive
Load
#
(µF)
1430
--
200
100
47
8570
470
288
241
68
727
503
330
247
68
2000
388
300
538
68
--
--
160
159
--
1780
--
617
--
--
Efficiency
(%, typ.)
@Max. Load
77
80
82
80
81
78
80
82
82
83
80
82
83
83
84
80
82
84
84
85
82
81
85
85
86
82
81
85
85
86
Note: 1. Models listed with strike-through text have been officially discontinued.
2. *Input voltage can’t exceed this value, or will cause the permanent damage.
3.
#
For each output.
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VRA_D-5W&VRB_D-5W
C/1-2012
Page 1 of 5
INPUT SPECIFICATIONS
Item
Test Conditions
12VDC Input Models
Input Surge Voltage (1000 ms)
24VDC Input Models
48VDC Input Models
12VDC Input Models
Start-up Voltage
24VDC Input Models
48VDC Input Models
12VDC Input Models
Min.
Typ.
Max.
Unit
-0.7
-0.7
-0.7
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
300
25
50
100
9
18
36
VDC
9
18
36
--
ms
W
mW
Under Voltage Shutdown
Start-up Time
Short Circuit Input Power
No-load power consumption
Input Filter
24VDC Input Models
48VDC Input Models
Nominal input& constant resistance load
--
--
0.5
500
L Filter
--
--
OUTPUT SPECIFICATIONS
Item
Output Power
Positive voltage accuracy
Negative voltage accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Transient Recovery Time
Transient Response Deviation
Temperature Drift
Ripple*
Noise*
Over Current Protection
Short Circuit Protection
Refer to recommended circuit
Dual Output, Balanced Loads
Full load, Input voltage from low to high
10% to 100% load
25%~ 50%~25% load or
50%~75%~50% load step change
100% full load
20MHz Bandwidth
Full input voltage
Test Conditions
Min.
0.5
--
--
--
--
--
--
--
Typ.
--
±1
±3
±0.5
±0.2
±0.5
300
±3
Max.
5
±3
±5
±1
±0.5
±2
500
±5
%
Unit
W
µ
s
%
%/°C
mVp-p
%
--
--
--
120
±0.02
30
100
--
--
50
150
--
Continuous, automatic recovery
Note: 1.Dual output models unbalanced load: ±5%.
2.*Test ripple and noise by “parallel cable” method. See detailed operation instructions at Testing of Power Converter section, application notes.
COMMON SPECIFICATIONS
Item
Isolation Voltage
Isolation Resistance
Isolation Capacitance
Switching Frequency
MTBF
Case Material
Weight
--
15
Test Conditions
Tested for 1 minute and leakage current less than 1 mA
Test at 500VDC
Input/Output,100KHz/0.1V
Full load, nominal input
MIL-HDBK-217F@25℃
Min.
1500
500
--
--
1000
Typ.
--
--
1000
300
--
Max.
--
--
--
--
--
Aluminous alloy
--
g
Unit
VDC
MΩ
pF
KHz
K hours
ENVIRONMENTAL SPECIFICATIONS
Item
Storage Humidity
Operating Temperature
Storage Temperature
Temp. rise allowed at full load
Lead Temperature
Cooling
Operating Temperature curve range
1.5mm from case for 10 seconds
Test Conditions
Non condensing
Power derating (above 71℃)
Min.
5
-40
-55
--
--
Typ.
--
--
--
75
--
Max.
95
85
125
--
300
Free air convection
°C
Unit
%
The copyright and authority for the interpretation of the products are reserved by MORNSUN
VRA_D-5W&VRB_D-5W
C/1-2012
Page 2 of 5
EMC SPECIFICATIONS
EMI
CE
ESD
EMS
EFT
Surge
CISPR22/EN55022
IEC/EN61000-4-2
IEC/EN61000-4-4
IEC/EN61000-4-5
CLASS A(External Circuit Refer to Figure1-②)
Contact
±2KV
±2KV
±4KV
perf. Criteria B
perf. Criteria B(External Circuit Refer to Figure 1-①)
perf. Criteria B(External Circuit Refer to Figure 1-①)
EMC RECOMMENDED CIRCUIT
FU SE
Vi n
LDM
LCM
Vi n
+Vo
MO V
GND
TVS
C0
C1
EUT
GND
C2
-Vo
(0 V)
L O AD
①
②
(Figure1)
VRA_D-5W
Recommended external circuit parameters:
Model
FUSE
MOV
EMS
LDM
TVS
C0
C1
EMI
LCM
C2
--
--
SMCJ28A
680μF/25V
4.7μF/50V
9.5mH
100pF/2KV
Vin: 12V
Vin: 24V
Choose according to practical input current
10D560K
56μH
SMCJ48A
120μF/50V
4.7μF/50V
9.5mH
100pF/2KV
10D101K
56μH
SMCJ90A
120μF/100V
4.7μF/100V
9.5mH
100pF/2KV
Vin: 48V
VRB_D-5W
Recommended external circuit parameters:
Model
FUSE
MOV
EMS
LDM
TVS
C0
C1
EMI
LCM
C2
--
--
SMCJ28A
680μF/25V
--
--
--
Vin: 12V
Vin: 24V
Choose according to practical input current
10D560K
56μH
SMCJ48A
120μF/50V
4.7μF/50V
1.27mH
--
10D101K
56μH
SMCJ90A
120μF/100V
4.7μF/100V
9.5mH
100pF/2KV
Vin: 48V
Note: 1. In Figure 1,part①is EMS Recommended external circuit, part②is EMI recommended external circuit. Choose according to requirements.
2. If there is no recommended parameters, the model no require the external component.
EMC RECOMMENDED CIRCUIT PCB LAYOUT
(Figure 2)
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VRA_D-5W&VRB_D-5W
C/1-2012
Page 3 of 5
PRODUCT TYPICAL CURVE
Temperature Derating Curve
Output Power Percent(%)
Safe Operating Area
Ambient Temp.(
℃
)
Efficiency VS Input Voltage curve
VRA2405D-5W
(Full Load)
VRB2405D-5W
90
86
82
78
74
70
66
62
58
54
50
18
20
22
24 26 28 30
Input Voltage(V)
32
34
36
90
86
82
78
74
70
66
62
58
54
50
Efficiency VS Input Voltage curve
VRB4805D-5W
(Full Load)
Efficiency(%)
Efficiency(%)
36
40
44
48 52 56 60
Input Voltage(V)
64
70
75
Efficiency VS Output Load
VRA2405D-5W
(Vin=Vin-nominal)
VRB2405D-5W
100
90
80
70
60
50
40
30
20
10
0
10
20
30
40
50
60
70
80
90 100
100
90
80
70
60
50
40
30
20
10
0
Efficiency VS Output Load curve
(Vin=Vin-nominal)
VRB4805D-5W
Efficiency(%)
Efficiency(%)
Output Current Percent(% )
10
20
30
40
50
60
70
80
90 100
Output Current Percent(% )
RECOMMENDED FOOTPRINT
DUAL
∅
1.30 [0.051]
OUTLINE DIMENSIONS, RECOMMENDED FOOTPRINT & PACKAGING
MECHANICAL DIMENSIONS
4.10 [0.161]
(Front View)
10.20
[0.402]
5
4
3
0.50 [0.020]
∅
0.80[0.031]
1
27.50 [1.083]
20.32 [0.800]
2
SINGLE
3
4
5
20.32 [0.800]
27.50 [1.083]
5
3
(Bottom View)
1
2
1
2
5.08 [0.200]
Note
:
grid 2.54*2.54mm
.
TUBE OUTLINE DIMENSIONS
FOOTPRINT DETAILS
Single
Dual
Pin
1
2
3
4
5
GND
Vin
+Vo
No Pin
0V
GND
Vin
+Vo
0V
-Vo
12.30 [0.484]
30.30 [1.193]
14.50[0.571]
Note:
Unit:mm[inch]
Pin diameter tolerances:± 0.10mm[± 0.004inch]
General tolerances:± 0.50mm[± 0.020inch]
Note:
Unit :mm[inch]
General tolerances: ± 0.50mm[± 0.020inch]
L=530mm[20.866inch] Tube Quantity: 19pcs
L=220mm[8.661inch] Tube Quantity: 7pcs
Short tube inner package dimensions: L*W*H= 255*170*80mm
Short tube outer package dimensions(with six inner package boxes):
L*W*H= 375*280*270mm
Long tube inner package dimensions: L*W*H= 580*200*100mm
Long tube outer package dimensions(with two inner package boxes):
L*W*H= 600*215*220mm
Long tube outer package dimensions(with three inner package boxes):
L*W*H= 600*215*325mm
21.50 [0.846]
The copyright and authority for the interpretation of the products are reserved by MORNSUN
VRA_D-5W&VRB_D-5W
C/1-2012
Page 4 of 5
TEST CONFIGURATIONS
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin and Cin to simulate source impedance.
Oscilloscope
Lin
Cin
Current
Probe
DC DC
Load
Lin(4.7µH)
Cin(220µF, ESR < 1.0Ω at 100 KHz)
DESIGN CONSIDERATIONS
1) Requirement on output load
To ensure this module can operate efficiently and reliably, During operation, the minimum output load
could not be less than 10% of the full load.
If
the actual output power is very small, please connect a resistor with proper resistance at the output end in parallel to increase the load, or use our
company’s products with a lower rated output power.
2) Overload Protection
Under normal operating conditions, the output circuit of these products has no protection against overload. The simplest method is add a circuit
breaker to the circuit.
3) Recommended circuit
All the VRA_D-5W&VRB_D-5W Series have been tested according to the following recommended testing circuit before leaving factory. This series
should be tested under load. Never be tested under no load (see Figure 3).
If you want to further decrease the output ripple, you can increase capacitance properly or choose capacitors with low ESR. However, the capacitance
can’t exceed the maximum capacitor load in the list (Table 1).
Dual Output
Vin
Cin
Cout
+Vo
0V
-Vo
+Vo
DC
DC
GND
Single Output
Vin
Cin
Cout
DC
DC
Cout
GND
0V
(Figure 3)
EXTERNAL CAPACITOR TABLE (TABLE 1)
Capacitance
Output
Cout
#
(µF)
Cin(µF)
Voltage
5V
220
Sin
12V,15V
100
gle
24V
47
100
±5V
100
Du
±12V,±15
47
al
±24V
22
#
Note: For each output.
4) No parallel connection or plug and play
Note:
1. The load shouldn't be less than 10%, otherwise ripple will increase dramatically. Operation under minimum load will not damage the converter;
However, they may not meet all specification listed, and that will reduce the life of product.
2. Max. Capacitive Load tested at nominal input voltage, full load and constant resistive load.
3. All specifications measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.
4. In this datasheet, all the test methods of indications are based on corporate standards.
5. Only typical models listed, other models may be different, please contact our technical person for more details.
6. Our company offer custom products.
7. Specifications subject to change without notice.
MORNSUN Science & Technology Co.,Ltd.
Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou,P.R.China.
Tel: 86-20-38601850
Fax:86-20-38601272
Http://www.mornsun-power.com
The copyright and authority for the interpretation of the products are reserved by MORNSUN
VRA_D-5W&VRB_D-5W
C/1-2012
Page 5 of 5