HAE75W SERIES
HALF-BRICK DC-DC CONVERTER
4:1 ULTRA WIDE INPUT RANGE
UP TO 75Watts
FEATURES
•
NO MINIMUM LOAD REQUIRED
•
3000VAC REINFORCED INSULATION FOR 110VIN
2250VDC BASIC INSULATION FOR 24VIN AND 48VIN
•
UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS
•
CE MARKED
•
COMPLIANT TO RoHS II & REACH
APPLICATIONS
•
RAILWAY SYSTEM
•
WIRELESS NETWORK
•
TELECOM/DATACOM
•
INDUSTRY CONTROL SYSTEM
•
DISTRIBUTED POWER ARCHITECTURES
•
SEMICONDUCTOR EQUIPMENT
3000VAC
ISOLATION
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
OCP
SCP
OVP
otherwise noted
OTP
Model
Number
HAE75-24S3P3W
HAE75-24S05W
HAE75-24S12W
HAE75-24S15W
HAE75-24S24W
HAE75-24S28W
HAE75-24S48W
HAE75-48S3P3W
HAE75-48S05W
HAE75-48S12W
HAE75-48S15W
HAE75-48S24W
HAE75-48S28W
HAE75-48S48W
HAE75-110S3P3W
HAE75-110S05W
HAE75-110S12W
HAE75-110S15W
HAE75-110S24W
HAE75-110S28W
HAE75-110S48W
Input Range
VDC
9 ~ 36
9 ~ 36
9 ~ 36
9 ~ 36
9 ~ 36
9 ~ 36
9 ~ 36
18 ~ 75
18 ~ 75
18 ~ 75
18 ~ 75
18 ~ 75
18 ~ 75
18 ~ 75
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
Output Voltage
VDC
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
Output Current
@Full Load
A
20
15
6.3
5
3.2
2.7
1.6
20
15
6.3
5
3.2
2.7
1.6
20
15
6.3
5
3.2
2.7
1.6
Input Current
@ No Load
mA
85
120
185
185
85
85
85
60
60
90
50
50
50
50
10
10
10
10
10
10
10
Efficiency
%
87
88
88
88
87
87
87
88
90
90
89
88
88
87
89
91
91
91
90
90
90
PART NUMBER STRUCTURE
HAE75 - 48
Series Name
S
05 W -
Input
Range
4:1
P
Ctrl and
Pin Options
TH
Through hole
type
(1)
HS
Assembly Option
:
No Heat-sink
Heat-sink type:
HS:
Height H=0.45” vertical fin,
7G-0021A-F
HS1:
Height H=0.24” horizontal fin,
7G-0022A-F
HS2:
Height H=0.24” vertical fin,
7G-0023A-F
HS3:
Height H=0.45” horizontal fin,
7G-0024A-F
Terminal block type
(2)
:
T:
Wall mounted
TF:
Wall mounted with EMC filter
(3)
TF1:
Wall mounted with EMC filter
(3)
can be connected to PE
Input
Output
Output
Voltage Quantity Voltage
(VDC)
(VDC)
24:
9~36
S:Single 3P3:3.3
48:
18~75
05:5
110:
43~160
12:12
15:15
24:24
28:28
48:48
:Negative
logic,
:
Thread
0.200" pin length
TH:
No thread
L:Negative
logic,
0.145" pin length
P:Positive
logic,
0.200" pin length
S:Positive
logic,
0.145"pin length
(1) The module can’t equip Heat-sink with TH option.
(2) Terminal block type only for 0.200” pin length.
(3) EMI filter meet EN55011, EN55022 Class A.
℃
TECHNICAL SPECIFICATION
All specifications are typical at nominal input, full load and 25
Maximum
Capacitor Load
µF
60600
30000
5250
3330
1330
960
330
60600
30000
5250
3330
1330
960
330
60600
30000
5250
3330
1330
960
330
HAE75W
INPUT SPECIFICATIONS
Parameter
Operating input voltage range
Conditions
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
Power up
Remote ON/OFF
Min.
9
18
43
Typ.
24
48
110
Max.
36
75
160
9
18
43
Unit
VDC
Start up voltage
VDC
Shutdown voltage
Start up time
Constant resistive load
110Vin(nom)
Others
110Vin(nom)
Others
7.5
16
36
60
25
60
25
50
100
185
Pi type
Short or 0 ~ 1.2VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2VDC
-0.5
1
3
VDC
ms
Input surge voltage
1 second, max.
24Vin(nom)
48Vin(nom)
110Vin(nom)
Negative logic
DC-DC ON
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
VDC
Input filter
(1)
Remote ON/OFF
Referred to –Vin pin
mA
mA
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Conditions
Low Line to High Line at Full Load
No Load to Full Load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
If remote sense is not being used, Sense pins should be connected to
corresponding polarity OUTPUT pins.
Measured by 20MHz bandwidth
With a 4.7µF/50V X7R MLCC
3.3Vout, 5Vout
With a 4.7µF/50V X7R MLCC
12Vout, 15Vout
With a 4.7µF/50V X7R MLCC
24Vout, 28Vout
With a 2.2µF/100V X7R MLCC
48Vout
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
Min.
-1.0
-0.1
-0.1
-20
Typ.
Max.
+1.0
+0.1
+0.1
+10
10
Unit
%
%
%
%
%
Ripple and noise
75
100
200
300
-0.02
200
115
110Vin(nom)
Others
Short circuit protection
%
110
140
Continuous, automatics recovery
150
GENERAL SPECIFICATIONS
Parameter
Isolation voltage
1 minute (Basic insulation)
Isolation resistance
Isolation capacitance
Switching frequency
Safety approvals
500VDC
Conditions
110Vin(nom)
Others
Input to Output
Input (Output) to Case
Input to Output
Input (Output) to Case
Min.
3000
1500
2250
1600
1
Typ.
Max.
Unit
VAC
VDC
1 minute (Reinforced insulation)
Case material
Base material
Potting material
Weight
MTBF
24Vin(nom) and 48Vin(nom)
110Vin(nom)
24Vin(nom) and 48Vin(nom)
MIL-HDBK-217F, Full load
G
pF
270
300
kHz
UL60950-1
EN60950-1
IEC60950-1
EN50155
Metal
Aluminum base-plate with plastic case
FR4 PCB
Silicone (UL94 V-0)
97g (3.42oz)
3.362×10
5
hrs
2500
330
℃
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
100
125
250
350
+0.02
250
130
mVp-p
%/
µs
%
HAE75W
ENVIRONMENTAL SPECIFICATIONS
Parameter
Operating case temperature
Over temperature protection
Storage temperature range
Thermal impedance
(2)
Base-plate
Terminal block type
Others
Vertical direction by natural convection (20LFM)
Module without assembly option
Heat-sink type with 0.24" Height
Heat-sink type with 0.45" Height
Conditions
Min.
-40
-40
-55
Typ.
+115
Max.
+105
+105
+125
Unit
Thermal shock
Shock
Vibration
Relative humidity
MIL-STD-810F
EN61373, MIL-STD-810F
EN61373, MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
EMI
(3)
Conditions
EN55011, EN55022
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Air ±8kV and Contact ±6kV
20V/m
±2kV
EN55024 ±2kV and EN50155 ±2kV
10Vr.m.s
Level
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
ESD
Radiated immunity
Fast transient
(4)
Surge
(4)
Conducted immunity
Note:
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor.
The HAE75-24S W recommended 4.7µF/50V X7R MLCC or Nippon Chemi-con KY series, 68µF /100V or better capacitor.
2. (1)Thermal test condition with vertical direction by natural convection (20LFM).
(2)The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide.
3. The standard modules meet EMI Class A or Class B with external components. For further information, please contact with P-DUKE.
4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The HAE75-24S W and HAE75-48S W recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V)
to connect in parallel.
The HAE75-110S W recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KXJ series, 150µF/200V) to connect in
parallel.
5. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI.
6. For further information, please contact with P-DUKE.
CAUTION:
This power module is not internally fused. An input line fuse must always be used.
1.
CHARACTERISTIC CURVE
120
100
OUTPUT POWER(%)
OUTPUT POWER(%)
80
60
40
20
0
-40
DC/DC module only
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
Mount on 2U iron base-plate
(dimension 19” X 3.5” X 0.063”)
Natural convection (20LFM)
Terminal block
Natural convection (20LFM)
120
100
80
60
40
20
0
100
120
-40
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
120
100
OUTPUT POWER(%)
80
60
40
20
0
100
120
-40
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
-20
HAE75-48S05W Derating Curve (Note 2)
96
90
EFFICIENCY(%)
84
78
72
66
60
18
Iout= 100% F.L
Iout= 50% F.L
Iout= 25% F.L
HAE75-48S05W Derating Curve (Note 2)
With 0.24” Height Heat-sink
96
86
EFFICIENCY(%)
76
66
56
46
36
Vin= 18V
Vin= 24V
Vin= 48V
Vin= 75V
HAE75-48S05W Derating Curve (Note 2)
With 0.45” Height Heat-sink
24
30
36
42
48
54
60
INPUT VOLTAGE(V)
66
72
75
10
20
30
40
50
60
70
% of FULL LOAD
80
90
100
HAE75-48S05W Efficiency vs. Input Voltage
HAE75-48S05W Efficiency vs. Output Load
℃
℃
0
20
40
60
80
AMBIENT TEMPERATURE,TA( )
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA( )
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA( )
100
℃
6.7
5.4
4.7
120
℃
℃
℃
/W
℃
：
HAE75W
MECHANICAL DRAWING
HEAT-SINK TYPE OPTIONS
Vertical Fin Orientation, Suffix:-HS, -HS2
Horizontal Fin Orientation, Suffix:-HS1, -HS3
HS:
Height H=0.45” vertical fin,
7G-0021A-F
HS1:
Height H=0.24” horizontal fin,
7G-0022A-F
HS2:
Height H=0.24” vertical fin,
7G-0023A-F
HS3:
Height H=0.45” horizontal fin,
7G-0024A-F
TERMINAL BLOCK TYPE OPTION
Wall mounted, Suffix: -T
Wall mounted with EMC Filter, Suffix: -TF
Wall mounted with EMC Filter, Suffix: -TF1
(Can be connected to PE
)
Terminal block type
Weight
Dimensions
Through hole (W×L)
For more detail information, please contact with P-DUKE.
ψ
ψ
□□
□□
□□
□□
HAE75-110S
W
-T
200g (7.05oz)
3.35 x 2.40 x 1.10 inch (85.0 x 61.0 x 28 0mm)
2.126 x 3.071 inch (54.00 x 78.00 mm), 4-
□□
□□
□□
□□
□□
□□
□□
□□
HAE75-24S
W, HAE75-48S
W
PIN CONNECTION
PIN
DEFINE
1
-Vin
2
Case
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 5.0kgf-cm(0.49N-m)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
(
100
+ ∆
%
)
−
(
100
+
2
∆
%
)
k
Ω
V
R
U
=
OUT
1 . 225
∆
%
∆
%
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 3.5kgf-cm(0.34N-m)
100
R
D
=
−
2
k
Ω
∆
%
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
-TF
-TF1
280g (9.88oz)
287g (10.12oz)
3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm)
4.3mm)
0.17 inch (
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