FEATURES AND SPECIFICATIONS
Reliable Custom Solutions for Board-to-Board Power
Interconnects
Power Dock is a modular connector system offering a broad range
of options to provide custom solutions for AC and DC power
requirements. Features include vertical or right angle board
orientations and sequential mating. They are ideal for connecting
power supplies used in high-end computer and telecom equipment.
Power Dock connectors are drop-in replaceable and intermateable
with existing popular power connectors, now giving customers a
valuable second source.
Selecting the exact Power Dock connector system will be easy using
the Power Dock configurator website. The website enables
customers to choose the module components and the module
sequence they need and then instantly receive a price, part number,
drawing with basic dimensions and the option to order samples.
Features and Benefits
I
Vertical or right angle styles for parallel or perpendicular board
mating orientations
I
Rated up to 35.0A for a variety of power applications
I
Three mating sequence options for hot pluggability
I
Press-fit (compliant pin) or solder through hole termination for
Power Dock™
Modular Plug and Socket
Configured Assemblies
use with a range of PCB thicknesses
I
Signal modules available in 6 or 24 circuits to facilitate
customization
I
Guiding pins enable self-aligning of mated assemblies
Specifications
Electrical
Voltage: 250V or 600V
Current: Power Contacts — 35.0A per mated contact
Signal Contacts — 3.0A per mated contact
Contact Resistance:
Power Contacts — 2 milliohms max.
Signal Contacts — 15 milliohms max.
Dielectric Strength: No Breakdown
Insulation Resistance: 5000 Megohms min.
Mechanical
Mating Force: Power Contact — 17.8N (4.0 lbf) max.
Signal Contact — 1.4N (5 ozf) max.
Unmating Force: Power Contact — 4.4N (1.0 lbf) min.
Signal Contact — 0.1N (0.5 ozf) min.
Durability: 250 mating cycles
Housing Contact Retention: 22.2N
Physical
Contact: Copper Alloy
Plating: Select Gold over Nickel
Operating Temperature: -40 to +105°C
Applications
I
Telecommunications Equipment
I
High-End Computer Servers
I
Power Distribution Systems
I
Low Noise Power Supplies
I
Switched Mode Power Supplies (SMPS)
I
Power Factor-Correcting Power Supplies
I
Uninterruptible Power Supplies (UPS)
ORDERING INFORMATION
Series
45481
45482
45483
45484
45485
Description
Vertical Plug Assembly
Vertical Plug Assembly
Vertical Socket Assembly
Vertical Socket Assembly
Right Angle Plug Assembly
Termination
Solder
Press-fit
Solder
Press-fit
Solder
Fax to Molex at 630-512-8620
Molex Power Dock™ Connector
Assembly Design Form
Company
Contact Name
Telephone
Location
Title
Fax
Use this form to configure a Power Dock connector. Simply follow the step-by-step
(
instructions below and fax this form to 630-512-8620. Once Molex has received
Signature
this form, a drawing will be created and sent to you for final approval.
)
(
)
Quantity Required
Email Address
Date
STEP 1
Choose from the following modules to create an assembly.
Solder Terminated Modules
250V Power Modules (Vertical)
250V Power Modules (Right Angle)
Mounting, Spacer and Guide Modules
Flange Modules
Spacer Modules
(without contacts)
PD100
Socket
PD500
Left Flange Mount
PD511
Vertical or Right Angle 250 V Spacer
PD101
Standard
PD102
Pre-mate
PD103
Post-mate
PD105
Standard
PD106
Pre-mate
PD107
Post-mate
600V Power Modules (Vertical)
600V Power Modules (Right Angle)
PD501
Right Flange Mount
PD513
Vertical or Right Angle 600 V Spacer
PD116
Socket
PD117
Standard
PD118
Pre-mate
PD119
Post-mate
PD121
Standard
PD122
Pre-mate
PD123
Post-mate
Guide Modules
Signal Modules (Vertical)
Signal Modules (Right Angle)
PD503 Passive
PD515 Active, M3 Threads
PD517 Active, 4-40 Threads
Vertical Guide Pins
PD502
Passive Vertical Guide Socket
PD301 24 Pin Socket
PD300 24 Pin Standard
PD302
24 Pin Standard
PD314
6 Pin Standard
PD507
Passive Right Angle Guide Pin
PD506 Passive
PD516 Active
Right Angle Guide Sockets
PD313
6 Pin Socket
PD312
6 Pin Standard
Press-Fit Terminated Modules
For 2.36mm (.093") or greater board thickness
Signal Modules (Vertical)
250V Power Modules (Vertical)
PD401
24 Pin Socket
PD400
24 Pin
PD200
Socket
PD201
Standard
PD202
Pre-mate
PD203
Post-mate
600V Power Modules (Vertical)
PD413
6 Pin Socket
PD412
6 Pin
PD216
Socket
PD217
Standard
PD218
Pre-mate
PD219
Post-mate
STEP 2
Place your chosen module numbers in
the boxes at right (left to right) with the
mating side facing. For right angle
modules, the tails are to face downward.
First
Assembly
Mating
Assembly
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
PD
STEP 3 -
(Use
for Solder Modules Only)
Board Thickness
Solder Tail Length
First Assembly
Mating Assembly
1.57mm (.062")
2.92mm (.115")
2.36mm (.093")
3.60mm (.143")
3.17mm (.125")
4.50mm (.177")
Retentive
Feature
Place an “X” for the board thickness or
solder tail length of each assembly. Place an
Power Module with
“X” for retentive feature (see right for more
retentive feature
information).
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Order No. USA-196 Rev. 1
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
Printed in USA/2K/JI/JI/2005.07
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
©2005, Molex
Visit the Power Dock configurator website at www.power-dock.com
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