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Gemini Series

Toggle Switches, A Series, Part Number Matrix

"A" SERIES DESIGN FEATURES

• Toggle – Machined brass, heavy nickel plated.

• Bushing & Frame – Rigid one-piece die cast, copper flashed, heavy

nickel plated.

• Fixed Contact – Welded construction.

• Terminal Seal – Epoxy sealing of terminals is standard.

TYPICAL PERFORMANCE CHARACTERISTICS:

Contact Rating ........................Silver: 2 A @ 250 VAC or 5 A @ 125 VAC

Silver: 2 A @ 30 VDC

Gold: 0.4 VA @ 20 VAC/DC max.

Insulation Resistance ..............1,000 Megohms min. @ 500 VDC.

Dielectric Strength ..................1,000 Volts RMS @ sea level initial

Electrical Life ..........................Up to 30,000 Cycles

MATERIAL SPECIFICATIONS:

Contacts ..................................Gold/gold flash

Silver/tin lead

Case Material ..........................Thermoset

Terminal Seal ..........................Epoxy

ENVIRONMENTAL SPECIFICATIONS

Operating Temperature............-4°F to + 185°F (-20°C to + 85°C)

Storage Temperature................-49°F to + 212°F (-45°C to + 100°C)

Note: Hardware included with switch

.250

(6.35)

Dia.

.033

(.838)

.022

(.559)

Without Locking Ring

.250

(6.35)

Dia.

Keyway

ALCO

C

Gemini Series

DESIGN

.030

(.762)

TYP.

25°

3

2

1

.185

(4.70)

Typ.

.190

(4.83)

.030

(.762)

6

TYP.

5

4

.185

(4.70)

Typ.

.080

(.2.03)

Typ.

.500

(12.70)

.270

(6.86)

.358

(9.09)

.234

(5.94)

Without Locking Ring

.250

.094

(6.35)

(2.39)

Dia.

Keyway

25

.500

(12.70)

.060

(1.52)

ALCO

.040

(1.02)

3

2

1

.080

(.2.03)

Typ.

.240

(6.10)

With Standard

Locking Ring

.450

(6.10)

.358

(9.09)

PART NUMBERING

Model

Function

Toggle

Bushing

Terminal

Z

A

Contact

K, K1:

Cap Color

(Nickel Standard)

Option

A1

Single Pole

A2

Double Pole

01

03

05

07

08

On-On

On-Off-On

(On)-Off-(On)

On-Off-(On)

On-(On)

S

K

K1

M

P3

P4

T

Bat. Long

Locking

Bat. Short

Flatted

(with Y only)

Flatted

(with Y only)

Large Toggle

& Bushing

(15/32)

Large Toggle

& Bushing

(15/32)

Wire Lug

Right Angle

Q

Silver

AV2

Vertical Right

Angle

C

Printed Circuit

V30

W

Z3

V40

B

Gold

G

Gold over

Silver

0

Black

2

Red

Vertical

V90

Support

Wire Wrap

Quick Connect

U.L.(Q or G

contact only)

Note: For surface mount termination,

use the “TST” series, Page C7

double pole

case only

11

13

15

Y

On-On-On

On-On-(On)

(On)-On-(On)

T1

1/4-40 threaded,

.35” long, slotted

Y9

unthreaded, .35” long

1/4-40 threaded, .37” long,

CW

actuator & bushing flange

environmental seals S & M

Toggles only

D

1/4-40 threaded,

.28” long, slotted

D9

Unthreaded, .28” long

H

1/4-40 threaded,

flanged, .30” long

See page C23 for SP3T wiring diagram.

T2P

Large Flatted

Toggle and

Bushing

(15/32)

Other Options

N

Black finish toggle, bushing and

hardware. Add “N” to end of

part number, but before

U.L. option.

O

Internal O-ring environmental

actuator seal. Add letter after

toggle option: S & M.

Add letter after toggle

S & M.

P

Anti-Push-In/Anti rotate.

C22

Catalog 1308390

Issued 9-04

www.tycoelectronics.com

Dimensions are in inches

and millimeters unless otherwise

specified. Values in parentheses

or brackets are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-5-729-0425

South America: 55-11-3611-1514

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-141-810-8967

Gemini Series

Toggle Switches, A Series, Options

FUNCTIONS

The following functions available in SP or DP.

01

03

05

07

08

2 Positions

3 Positions

2 Positions

None indicates no mechanical position

Off indicates a mechanical position with no electrical connection.

(On) indicates momentary action.

On

(On)

None

Off

None

—

On

2—3

4—5

On

(On)

On

2—3

5—6

On

(On)

2—3

5—6

Gemini Series

C

SPDT, connect terminals:

DPDT, connect terminals:

11

13

15

1—2

4—5

On

(On)

Connect terminals:

1—2

4—5

3 Positions

Functions available in DP case only

*

SP3T functions achieved with external jumper installed by customer

WIRING DIAGRAM

POS. 1

SINGLE POLE 3 POSITION

*

FOR FUNCTIONS

11

13 15

Pos. 3

Pos. 2

Pos. 1

Ref. Slot

ALCO

POS. 2

6

3

5

1

4 (OUT)

2 (IN)

POS. 3

6

Ref.

Slot

5

4

3

2 (IN)

1 (OUT)

OUT 1 6

5

OUT 2 4

3 JUMPER

2 IN

1 OUT 3

6 (OUT)

Ref.

Slot

5

4

3

2 (IN)

1

Ref.

Slot

TOGGLES

S

Standard

.115

(2.92)

Dia.

M

Short

.105

(2.67)

Dia.

"L"

P3

P4

"B"

.100

(2.54)

"A"

Flatted

Available only with

“Y” bushing. Pinned

for anti-rotation.

Use N-3-AG dress nut

for enhancement.

Pg. C54

T2P

Flatted

.242

(6.15)

.140

(3.56)

.610

(15.49)

15/32-32 NS

.448

(11.38)

.020

(.508)

Pinned for

anti-rotation

"L"

Dimension “L”

.410 (10.41)

.480 (12.19)

Bushing

“Y”, “H”, “CW”

“D”, ”D9”

.240

(6.10) Dia.

Dimension “L”

.200 (5.08)

.270 (6.86)

Bushing Type

“Y”, “H”, “CW”

“D”, “D9”

.240

(6.10) Dia.

Actuator

P3

P4

Dimension

“A”

“B”

.450 (11.43)

.200 (5.08)

.250 (6.35)

.165 (4.19)

.214

(5.44) Dia.

T

Large Toggle/

Bushing

T1

Large

Toggle/

Bushing

15/32-32NS

K

Locking

K1

Locking

.214

(5.44) Dia.

.687

(17.45)

.460

(11.68)

1/4-40NS

.448

(11.38)

.650

(16.51)

Unlocked

1/4-40NS

.580

.315

(14.73) (8.0) Ref

Locked

.680

(17.27)

Unlocked

.610

.315

(15.49) (8.0) Ref

Locked

15/32-32NS

.448

(11.38)

.050

(1.27)

.050

(1.27)

.020

(.508)

.020

No bushing option needed for “T” or T1”.

(.508)

No bushing option needed for “K” or K1” “K” locking levers are used to prevent accidental switching and

must be lifted up prior to actuation. Standard nickel finish.

C23

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-5-729-0425

South America: 55-11-3611-1514

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-141-810-8967

Catalog 1308390

Issued 9-04

www.tycoelectronics.com

Dimensions are in inches

and millimeters unless otherwise

specified. Values in parentheses

or brackets are metric equivalents.

Gemini Series

Toggle Switches, A Series, Options

BUSHINGS

Y

1/4-40 Thread

.35“ long, slotted

(Standard)

.314

(7.98)

Dia.

.028

(.711)

D9

Unthreaded

.28“ long

.040

(1.02)

.028

(.711)

H

1/4-40 Thread

Flanged, .30“ long

.315

(8.00)

Dia.

.225

(5.72)

Dia.

.300

(7.62)

.040

(1.02)

.250

(6.35)

Dia.

.280

(7.10)

1/4-40NS

.060

(1.52)

1/4-40NS

.280

(7.11)

C

Gemini Series

D

1/4-40 Thread

.28“ long, slotted

.314

(7.98)

Dia.

.028

(.711)

Used with

Z, C

&

W

terminations

.205

(5.21)

.040

(1.02)

.028

(.711)

CW

Threaded

Splashproof

.465

(11.81)

.225

(5.72)

.040

(1.02)

.250

(6.35)

DIA.

.280

(7.11)

O-Ring

1/4-40NS

.280

(7.11)

.294

(7.47)

.060

(1.52)

Used with

A, AV2, V30

V80

&

V90

terminations

For S & M Toggles

TERMINALS

Z

Wire Lug

.078

(1.98)

Epoxy

Seal

.047

(1.19)

.080

(2.03)

.078

(1.98)

.155

(3.94)

Z3

Quick Connect

W

Wire Wrap

Epoxy

Seal

C

Printed Circuit

Epoxy

Seal

.189

(4.80)

.050

(1.27)

"A"

.750

.250

(6.35)

Epoxy

Seal

.062

(1.57)

.030

(.762)

.250

(6.35)

.190

(4.83)

3

.073

(1.85)

Dia.

Typ.

3

.185

(4.70)

2

1

6

5

4

Mates with Tyco

61454 or 60900.

.050

(1.27)

.185

(4.70)

2

1

.073

(1.85)

Dia.

Typ.

Single pole

Double pole

C24

Catalog 1308390

Issued 9-04

www.tycoelectronics.com

Dimensions are in inches

and millimeters unless otherwise

specified. Values in parentheses

or brackets are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-5-729-0425

South America: 55-11-3611-1514

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-141-810-8967

Gemini Series

Toggle Switches, A Series, Options

TERMINALS

A

Keyway

.500

(12.70)

.270

(6.86)

.048

(1.22)

Typ.

.125

.200 (3.18)

(5.08)

.500

(12.70)

.050

(1.27)

.030

(.762)

Typ.

.185

(4.70) Typ.

.500

(12.7)

.185

(4.70)

Epoxy Seal

Right Angle

Single Pole

1

.073

(1.85)

Typ.

Dia.

.200

(5.08)

3

2

C

Note: Terminal numbers viewed from top of P.C. boards.

Gemini Series

A

.500

(12.70)

Keyway

.048

(1.22)

Typ.

.048

(1.22)

Typ.

.200

(5.08)

.450

(11.43)

.125

(3.18)

.150

(3.81)

.500

(12.70)

.050

(1.27)

.030

(.762)

Typ.

Epoxy Seal

.185

(4.70) Typ.

.185

(4.70) Typ.

.150

4 (3.81)

.073

(1.85)

Dia.

.200

(5.08)

Right Angle

Double Pole

6

.500

(12.70)

3

2

5

1

Note: Terminal numbers viewed from top of P.C. boards.

AV2

.270

(6.86)

Keyway

.500

(12.70)

.048

(1.22)

Typ.

.150

(3.81)

Typ.

25°

.500

(12.70)

.030

(762)

Typ.

.050

(1.27)

Typ.

.125

(3.18)

Epoxy Seal

.150

(3.81) 3

2

.500

(12.70)

1

.073

(1.85)

Dia.

Vertical Right Angle

Single Pole

.200

(5.08)

Note: Terminal numbers viewed from top of P.C. boards.

AV2

.450

(11.43)

Keyway

.450

(11.43)

.048

(1.22)

Typ.

Epoxy Seal

.150

(3.81) Typ.

3

2

1

6

5

4

.190

(4.83)

.073

(1.85)

Dia Typ.

Vertical Right Angle

Double Pole

.125

(3.18)

.050

(1.27)

Typ.

.150

(3.81)

Typ.

.200

(5.08)

25°

.500

(12.70)

.500

(12.7)

.190

(4.83)

.030

(.762)

Typ.

.200

(5.08)

Note: Terminal numbers viewed from top of P.C. boards.

C25

Catalog 1308390

Issued 9-04

www.tycoelectronics.com

Dimensions are in inches

and millimeters unless otherwise

specified. Values in parentheses

or brackets are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-5-729-0425

South America: 55-11-3611-1514

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-141-810-8967

Gemini Series

Toggle Switches, A Series, Options

TERMINALS

V30 V40 V90

Vertical Support Bracket

Single Pole

NOTE: Terminal numbers viewed from top of P.C. board

25˚

.125

(3.18)

Typ.

A

Epoxy Seal

.020

(.508)

Typ.

.030

(.762)

Typ.

.620

(15.75)

.050

(1.27)

.125

(3.18)

.320

(8.13)

.320

(8.13)

.185

(4.70)

.048

(1.22)

Typ.

3

.620

(15.75) 2

1

.073

(1.85)

Dia. Typ.

.370

(9.40)

Option Code

V30

V40

V90

Dim."A"

.460 (11.68)

.630 (16.00)

1.150 (29.21)

C

Gemini Series

Vertical Support Bracket

Double Pole

.185

(4.70)

Typ.

25°

.125

(3.18)

Typ.

A

Epoxy Seal

.030

(.762)

Typ.

.620

(15.75)

.620

(15.75)

.048

(1.22)

Typ.

.450

(11.43)

.185

(4.70)

.125

(3.18)

.370

(9.40)

.020

(.508)

.185

(4.70)

Typ.

Option Code

V30

Dim."A"

.460 (11.68)

.630 (16.00)

1.150 (29.21)

.073

(1.85)

Dia. Typ.

.073

(1.85)

DIA.

TYP.

V40

V90

CONTACTS

B

CONTACTS: Copper alloy with

gold plate, welded button.

CONTACTS: Copper alloy with

silver, welded button.

TERMINALS: Brass with tin/lead plate.

ELECTRICAL RATING: 5 A @

125 VAC, 2 A @ 250 VAC,

2 A @ 30 VDC.

UL/CSA RATING: 5A @ 125 VAC,

3A@ 250 VAC.

(Specify “UL” option code)

Q

TERMINALS: Brass with gold plate.

ELECTRICAL RATING: 0.4 VA @

20 VAC/DC.

CONTACTS: Copper alloy with

gold plate over silver, welded

button.

TERMINALS: Brass alloy, with

gold plate.

G

ELECTRICAL RATING: O.4 VA

@ 20 VAC/DC or 5 A @ 125 VAC,

2 A @ 250 VAC, 2 A @ 30 VDC.

Note: This contact option can be used for low-level or power switching. If level is above

0.4 VA @ 20 VAC/DC, the switch is rendered usable only for power switching due to arc-

removal of gold plate.

UL/CSA RATING: 5A @ 125 VAC, 3A @ 250 VAC

(Specify “UL” option code)

C26

Catalog 1308390

Issued 9-04

www.tycoelectronics.com

Dimensions are in inches

and millimeters unless otherwise

specified. Values in parentheses

or brackets are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-5-729-0425

South America: 55-11-3611-1514

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-141-810-8967

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