PRODUCT SPECIFICATION
.062 MINIATURE PIN TERMINALS
1.0 SCOPE
This specification covers the .062 diameter pin and socket terminal product line with their associated connector housings
designed for use on copper wire.
2.0 PRODUCT DESCRIPTION
The product line described in general terms is found in catalog M200. The connector is made in 1, 2, 3, 4, 5, 6, 8, 9, 12, 15,
24 and 36 circuit sizes. Connector plugs and receptacles are nylon and provided with optional mounting ears for snap-in
panel mounting. The housing accepts wire ranges 30 thru 18 AWG and insulation diameters of .040 thru .120 inches.
3.0 RECOGNIZED AGENCY APPROVALS
3.1 Underwriters’ Laboratories: File #E29179.
3.2 Canadian Standards Association: File #LR 19980.
4.0 MECHANICAL SPECIFICATIONS
4.1 Materials, dimensions
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2008-0413
DATE:
2007 / 09 / 05
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TITLE:
E
PRODUCT SPECIFICATION
COMING CONNECTOR
HM/MSIBARRA
DMORGAN
SHEET No.
1
of
5
SMILLER
DOCUMENT NUMBER:
PS-02-06
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
4.1.1 Standard .062” molded nylon connectors .145 inch center to center spacings
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2008-0413
DATE:
2007 / 09 / 05
TITLE:
E
PRODUCT SPECIFICATION
COMING CONNECTOR
CHECKED BY:
SHEET No.
2
of
5
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-02-06
HM/MSIBARRA
DMORGAN
SMILLER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
4.1.2 Terminals: Refer to sales drawing 02-06-* (SD-1560 Series)
4.2
Temperature Rise: Maximum Temperature rise is 30ºC for all connector assemblies when used at their maximum
rated current (Underwriters’ Laboratories requirement).
Temperature:
4.3.1 Operating Temperature: -40ºC to +105ºC
4.3.2 Non-operating Temperature: -30ºC to +60ºC
4.4
Humidity
4.4.1 Test Method – exposure shall be 96 hours with a 95% to 100% relative humidity and a temperature of 100º ± 5% F. A
one ampere current shall be placed through a male/female assembly within one hour after removing from the
Humidity Chamber (18 AWG stranded wire).
4.4.2 Requirement – the maximum MV drop across both terminals shall be 15 MV. The probe should be placed on the wire
approximately 1” from the crimp barrel.
4.5
Engage/Disengage forces for standard terminal (.008 stock 70/30 brass):
4.5.1 Plug and Receptacle Connector
AVG. SINGLE CIRCUIT FORCES:
No. of
Cycles
1st
10th
Engage
2.0 lbs.
1.3 lbs.
Disengage
1.8 lbs.
1.0 lbs.
4.3
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2008-0413
DATE:
2007 / 09 / 05
TITLE:
E
PRODUCT SPECIFICATION
COMING CONNECTOR
CHECKED BY:
SHEET No.
3
of
5
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-02-06
HM/MSIBARRA
DMORGAN
SMILLER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
4.5.2 Terminal Insertion and Retention in Connector Housing
INSERTION
Male and Female
2.5 lbs.
RETENTION
20 lbs. min. using 18 AWG (by wire
pull test method)
4.6
Terminal crimp strength – minimum pull out force in pounds is given in the following table for various wire sizes
(AWG)
WIRE GAGE
PULL OUT FORCE (LBS.)
18
20
20
15
22
10
24
8
26
5
28
3
30
2
5.0 ELECTRICAL SPECIFICATIONS
5.1
Rated Voltage, currents
5.1.1
Initial resistance thru 2 adjacent terminals is 2 milliohms.
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2008-0413
DATE:
2007 / 09 / 05
TITLE:
E
PRODUCT SPECIFICATION
COMING CONNECTOR
CHECKED BY:
SHEET No.
4
of
5
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-02-06
HM/MSIBARRA
DMORGAN
SMILLER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.1.2
Initial resistance thru 3 interconnected terminals is 3 milliohms.
5.1.3
Initial resistance thru 15 interconnected terminals is 15 milliohms.
5.1.4
After Humidity Cycling per Mil. Std. 202E. Method 106C or 96 hours @ 120 C oven aging, terminal resistance
change shall not exceed 2.0 times the initial values.
5.2
Terminal resistance (voltage drop measured at one amp) (18AWG stranded wire).
1) 1
st
Terminal Engagement
2) 10
th
Terminal Engagement
3.2 MV ± 10%
3.4 MV ± 10%
The above voltage is measured across the friction connection of pin. The voltage drop is approximately 1 MV greater
when including the mated terminals plus both crimps. In this case the probes should be placed on the wire
approximately 1” from the crimp barrel.
5.3
High Voltage Test
Terminals mounted in a connector must withstand 1500 volts RMS applied between adjacent terminals for 60
seconds without breakdown.
6.0 REFERENCE
QC spec M-50-003
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2008-0413
DATE:
2007 / 09 / 05
TITLE:
E
PRODUCT SPECIFICATION
COMING CONNECTOR
CHECKED BY:
SHEET No.
5
of
5
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-02-06
HM/MSIBARRA
DMORGAN
SMILLER
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC